W212 AMG Discuss the W212 AMG's such as the E63

Tips and tricks how to replace failing PCV unit

Old Nov 19, 2023 | 03:45 PM
  #1  
Cifdig's Avatar
Thread Starter
Super Member
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Dec 2010
Posts: 769
Likes: 631
From: Long Island ny
2007 e350 sport. 2010 350 4matic sport. Worlds first W212 E63R self built.
Tips and tricks how to replace failing PCV unit

I figured I'd make this post since it helped some recently with replacing the pcv hard to get to unit. Seems like most don't know but the fire wall is removable, and this gives you all the space you need in order to do this job. I even heard about people being charged to remove the engine in order to replace that unit. SMH. I've spent a lot of time learning in depth about the m157 so I'd like to pass on some tips maybe some dont know.

You can remove the fire wall by removing just two 10mm bolts on each top side and anything else that's on it you can literally just slide the entire wall up and out the way exposing the entire back side of the engine. Remove the rubber seal remove the battery for more space, remove anything that is either running through or on top of the false fire wall. On the rear driver side you will need to disconnect the heater core hose. You should replace this while your doing this job as after 50-60k I've seen the get very brittle and start to crack. That crack causes your coolant to slowly leak making you think your engine is eating coolant when in reality it's just leaking slowly on top of the exhaust and transmission causing just enough smell
you think it's burning out the exhaust 🫣. Once you have all this out the way all you need to do is pull straight up. And boom full access . I'm srry i don't have pictures of actually doing it so maybe someone can update this post once they do. For now I can just show you what your gonna be lifting straight up.





Old Nov 19, 2023 | 05:41 PM
  #2  
Cifdig's Avatar
Thread Starter
Super Member
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Dec 2010
Posts: 769
Likes: 631
From: Long Island ny
2007 e350 sport. 2010 350 4matic sport. Worlds first W212 E63R self built.
Also a lot of you that are suffering a ton of oil may want to look into your pcv system and intake connection. What's happening to a lot of you is either, you have upgraded your intakes, or the connection to your pcv hose has broken. How it supposed to work, the pcv spring/door (the gold looking flat piece with the spring in the picture) that opens during WOT which allows the crank case pressure to release back into the turbo inlet, it sees vacuum from the turbo compressor spooling, which helps pull it out of the crank case . Basically it helps suck the blow by out of the block. Well what's happening is that check door is not opening during WOT because it's not seeing the vacuum from the turbo inlet. Either the hose is broken or when you installed the new intakes you changed the amount of vacuum the pvc sees because now the turbo is pulling air from the point of least resistance, where as before since the stock intakes were restricted to a certain amount of flow it was able to create enough vacuum to open that check door. . So now the crank case pressure needs a place to go. This will blow seals out over time and it forces itself backwards into the pcv through the head and works it's way passed the small hose that connects to the intake manifold at the back and dumps blow by and oil all into your intake. It's a lot of oil. Enough to dramatically coat the inside of your intake. With all these so called performance shops that claim they know everything they need to know about the m157 I've been waiting years to see if they would actually inform their customers what's happening or they really just have no clue what's happening . Im starting to see them just code out the pcv code which is a major
no no. So I decided to make this post to help fellow enthusiast understand what's actually happening when they they spot a code tht says CRANKCASE VENTILATION NOt OPERATING DURING WOT they need to fix the real issue. .

.



Last edited by Cifdig; Nov 21, 2023 at 11:03 PM.
Reply
Old Nov 19, 2023 | 06:12 PM
  #3  
Rehabguy's Avatar
MBWorld Fanatic!
10 Year Member
 
Joined: Jan 2012
Posts: 1,043
Likes: 310
From: NYC
E63S
Though I don't see myself ever doing this job on my own... I am gratefully you are sharing this knowledge
Reply
Old Nov 19, 2023 | 09:17 PM
  #4  
Cifdig's Avatar
Thread Starter
Super Member
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Dec 2010
Posts: 769
Likes: 631
From: Long Island ny
2007 e350 sport. 2010 350 4matic sport. Worlds first W212 E63R self built.
Originally Posted by Rehabguy
Though I don't see myself ever doing this job on my own... I am gratefully you are sharing this knowledge
appreciate it brotha
Reply
Old Nov 19, 2023 | 09:23 PM
  #5  
PeterUbers's Avatar
Out Of Control!!
 
Joined: Jun 2004
Posts: 13,799
Likes: 3,228
2014 E63S; AMS 100 octane ECU dyno tune; EDOK TCU tune; BB intakes; sprintbooster
Great stuff - added to sticky
Reply
Old Nov 19, 2023 | 09:26 PM
  #6  
Cifdig's Avatar
Thread Starter
Super Member
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Dec 2010
Posts: 769
Likes: 631
From: Long Island ny
2007 e350 sport. 2010 350 4matic sport. Worlds first W212 E63R self built.
Here's another tip trick . The front coolant turbo lines . If anyone finds themselves in a bind or your tired of using the plastic, you can actually swap to longer lasting high grade rubber hose. All these junctions points are push over barbs. You can remove the plastic lines and replace them easy. Especially if your in a bind and the hose has cracked yet you still have a long way to go. The junction point in the middle doesn't go into the block it's just to mate left to right coolant lines



Joiner, this also allows the lines to serve around the pulley and accessories belt, you can do it with the rubber hose as well. Just use a hose stay and run the hose through it , and screw it into the block exactly in the same spot .
Reply
Old Nov 21, 2023 | 11:42 AM
  #7  
FastWgn's Avatar
Super Member
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Apr 2018
Posts: 609
Likes: 210
From: Boston area
2016 E63 Wagon
Both of these tricks are brilliant.
I wish all German manufactures followed this approach for the firewall (having spent time working on a Audi A8 W12 in prior life.....)
Reply
Old Nov 21, 2023 | 11:11 PM
  #8  
Cifdig's Avatar
Thread Starter
Super Member
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Dec 2010
Posts: 769
Likes: 631
From: Long Island ny
2007 e350 sport. 2010 350 4matic sport. Worlds first W212 E63R self built.
Originally Posted by FastWgn
Both of these tricks are brilliant.
I wish all German manufactures followed this approach for the firewall (having spent time working on a Audi A8 W12 in prior life.....)

they sure are. Making m157 great again 😂
Reply
MB World Stories

The Best of Mercedes & AMG

story-0

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

 Verdad Gallardo
story-1

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-2

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-3

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-4

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-5

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-6

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-7

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-8

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
story-9

10 Most Reliable Mercedes-Benz Models You Can Buy Used

 Verdad Gallardo
Old Nov 22, 2023 | 08:48 AM
  #9  
kevm14's Avatar
MBWorld Fanatic!
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2020
Posts: 2,138
Likes: 870
04 E55 AMG (totaled), 07 S550 4Matic, 14 E63S
I want to make sure I understand the turbo coolant hose tip. Are you saying you can just repair the line in place with rubber? Or remove the line, replace plastic with rubber and reinstall? Trying to understand if you are pitching a part savings (no need to buy new hoses, maybe just new O-rings) or a massive part+labor savings (i.e. no need to remove from vehicle at all).
Reply
Old Jun 14, 2024 | 11:15 PM
  #10  
Jbond2099's Avatar
Junior Member
 
Joined: Mar 2020
Posts: 52
Likes: 11
2014 cls 550
Technically is the resistance is to lob could we plug the rubber line or use a hose clamp to reduce the air flow so that it’s taking vaccine from the primary source ie turbo and hopefully allowed the crank case to vent and operated normally ?
Reply
Old Jun 15, 2024 | 05:54 AM
  #11  
FastWgn's Avatar
Super Member
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Apr 2018
Posts: 609
Likes: 210
From: Boston area
2016 E63 Wagon
Originally Posted by kevm14
I want to make sure I understand the turbo coolant hose tip. Are you saying you can just repair the line in place with rubber? Or remove the line, replace plastic with rubber and reinstall? Trying to understand if you are pitching a part savings (no need to buy new hoses, maybe just new O-rings) or a massive part+labor savings (i.e. no need to remove from vehicle at all).
Did you / we ever hear back on this?
If it's the latter it's a true gem.
Reply
Old Jun 15, 2024 | 08:03 AM
  #12  
kevm14's Avatar
MBWorld Fanatic!
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2020
Posts: 2,138
Likes: 870
04 E55 AMG (totaled), 07 S550 4Matic, 14 E63S
I re-read the thread and don't really see the answer. It kind of looks like it might be possible to do in place if you already figured out the approach, hose size and length. This is for the driver's side? Supposedly the pass side is already metal, or something?
Reply
Old Jun 16, 2024 | 12:42 AM
  #13  
Mojo20032004's Avatar
Super Member
Liked
Loved
Community Favorite
 
Joined: Oct 2020
Posts: 662
Likes: 279
From: ILLINOIS
2014 E63S
Originally Posted by kevm14
I re-read the thread and don't really see the answer. It kind of looks like it might be possible to do in place if you already figured out the approach, hose size and length. This is for the driver's side? Supposedly the pass side is already metal, or something?
The middle is a junction point and meeting point from left and right side. So eliminating that piece and putting a straight high temp rubber hose would work the same way really.
Reply
Old Jun 19, 2024 | 01:41 PM
  #14  
FastWgn's Avatar
Super Member
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Apr 2018
Posts: 609
Likes: 210
From: Boston area
2016 E63 Wagon
Originally Posted by Mojo20032004
The middle is a junction point and meeting point from left and right side. So eliminating that piece and putting a straight high temp rubber hose would work the same way really.
For those that have replaced these front turbo coolant lines:
IF you use a high temp rubber hose, can you reach the end points without major disassembly?
Reply
Old Jun 19, 2024 | 08:10 PM
  #15  
Baltistyle's Avatar
MBWorld Fanatic!
5 Year Member
Community Builder
Liked
Loved
 
Joined: Feb 2017
Posts: 2,296
Likes: 1,204
From: Baltimore County, MD
'13 s212 63 p30. '06 LX470
Originally Posted by FastWgn
For those that have replaced these front turbo coolant lines:
IF you use a high temp rubber hose, can you reach the end points without major disassembly?
You would have to work from both the top and bottom of the car and would probably have to remove at least the intake, charge pipes, splash shields, and front fan. Twenty mins of work at most to get there in my opinion. The metal parts are fixed and moving them takes the most time and frustration. If you can reach the nipples you should be fine. The plastic connections were also a weak point for me and broke in the block, which a pick quickly removed.
Reply
Old Jun 19, 2024 | 08:13 PM
  #16  
Baltistyle's Avatar
MBWorld Fanatic!
5 Year Member
Community Builder
Liked
Loved
 
Joined: Feb 2017
Posts: 2,296
Likes: 1,204
From: Baltimore County, MD
'13 s212 63 p30. '06 LX470
Originally Posted by Cifdig
Here's another tip trick . The front coolant turbo lines . If anyone finds themselves in a bind or your tired of using the plastic, you can actually swap to longer lasting high grade rubber hose. All these junctions points are push over barbs. You can remove the plastic lines and replace them easy. Especially if your in a bind and the hose has cracked yet you still have a long way to go. The junction point in the middle doesn't go into the block it's just to mate left to right coolant lines



Joiner, this also allows the lines to serve around the pulley and accessories belt, you can do it with the rubber hose as well. Just use a hose stay and run the hose through it , and screw it into the block exactly in the same spot .

Do you mind showing the back sides of the connector pieces that attach to the block for those that have not seen it. Thanks
Reply
Old Jun 20, 2024 | 01:16 AM
  #17  
san40's Avatar
Member
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Jan 2021
Posts: 94
Likes: 42
From: WA
2015 e63 wagon
What are the signs of a failing PCV ?
Reply
Old Jun 30, 2024 | 09:52 AM
  #18  
kevm14's Avatar
MBWorld Fanatic!
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2020
Posts: 2,138
Likes: 870
04 E55 AMG (totaled), 07 S550 4Matic, 14 E63S
Originally Posted by Cifdig
Here's another tip trick . The front coolant turbo lines . If anyone finds themselves in a bind or your tired of using the plastic, you can actually swap to longer lasting high grade rubber hose. All these junctions points are push over barbs. You can remove the plastic lines and replace them easy. Especially if your in a bind and the hose has cracked yet you still have a long way to go. The junction point in the middle doesn't go into the block it's just to mate left to right coolant lines



Joiner, this also allows the lines to serve around the pulley and accessories belt, you can do it with the rubber hose as well. Just use a hose stay and run the hose through it , and screw it into the block exactly in the same spot .
I'm working up to this since I have to do a thermostat now. What ID of rubber hose fits snugly over the pipe and plastic nipple? I might try silicone hose.
Reply
Old Jul 1, 2024 | 08:08 AM
  #19  
OldManAndHisCar's Avatar
MBWorld Fanatic!
Community Builder
Community Influencer
Liked
Loved
 
Joined: Jun 2021
Posts: 3,108
Likes: 1,345
From: Fleriduh
W212 E63S Wagon - GSL580 - E63 - E350 - C300
Okay, I was Soooooooooooo confused as to what in the hell you did to your seats to get them to look like that. Well, that is not your car seat! I am simply not so bright today.

Thank you for the awesome information. I kinda want to take out my firewall just to take it out (then again, I did have a small 'fire' in my car yesterday (another thread)
Reply
Old Jul 1, 2024 | 09:07 AM
  #20  
Ultrakla$$ic's Avatar
Member
Liked
Loved
Community Favorite
 
Joined: May 2021
Posts: 152
Likes: 67
From: Southern USA
Benz w221 s550
Originally Posted by OldManAndHisCar
...... I did have a small 'fire' in my car yesterday (another thread)

Reply
Old Jul 1, 2024 | 04:32 PM
  #21  
Baltistyle's Avatar
MBWorld Fanatic!
5 Year Member
Community Builder
Liked
Loved
 
Joined: Feb 2017
Posts: 2,296
Likes: 1,204
From: Baltimore County, MD
'13 s212 63 p30. '06 LX470
Originally Posted by OldManAndHisCar
Okay, I was Soooooooooooo confused as to what in the hell you did to your seats to get them to look like that. Well, that is not your car seat! I am simply not so bright today.

Thank you for the awesome information. I kinda want to take out my firewall just to take it out (then again, I did have a small 'fire' in my car yesterday (another thread)
So, I had followed this tip when it appeared in a pcv thread previously. The firewall comes out very easily and really makes the repair fast. I was stuck in the water before that tip. Only issue I had was on re installation which I found very difficult to line back up perfectly due to the insulation. It did work out after some gentle persuasion. Wear some gloves and long sleeves since the little metal barbs that hold the rubber seals will rip up your hands and arms since you are squeezing by them .
Reply
Old Feb 15, 2025 | 05:07 AM
  #22  
Chevota's Avatar
Super Member
20 Year Member
Photogenic
 
Joined: Aug 2004
Posts: 954
Likes: 245
E550 Coupe 2wd (2016)
A few pix and what not I had collected for future turbo cooling line work. It should help with some of the questions I see above.
The oem Alum tube is 10mm OD, so you'd want to use 3/8" hose if you don't have metric. And of course use hose that can withstand the high heat. The normal water temp can get pretty high, but these carry away turbo heat so who knows what that reaches.
When I looked at mine, it seems I could cut the plastic line off the Alum without removing the tubes, but it is a rather tight space. Since the plastic seems to be rather tough, I doubt it'll cut off easily, so I'd suggest a hot knife.
You will also need to route it in a way that won't touch the belt or pulley no matter what. Considering that, and how much fatter the hose will be vs the oem tubing, you might want to use metal tube. I'd rather do that and use the rubber hose to make the connections at each end.
There is also the feed line to worry about, just above the return. That one, at least on mine, has very little room between the water pump and belt. I found a brass fitting that should work. A 3/8 Flare to 3/8 NPT 90.
Also, this has some good visuals






Last edited by Chevota; Feb 15, 2025 at 05:16 AM.
Reply
Old Feb 15, 2025 | 08:38 AM
  #23  
kevm14's Avatar
MBWorld Fanatic!
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2020
Posts: 2,138
Likes: 870
04 E55 AMG (totaled), 07 S550 4Matic, 14 E63S
Wrong thread?
Reply
Old Feb 15, 2025 | 06:47 PM
  #24  
Chevota's Avatar
Super Member
20 Year Member
Photogenic
 
Joined: Aug 2004
Posts: 954
Likes: 245
E550 Coupe 2wd (2016)
kevm; The OP shifted from PCV to Turbo lines. I wish they had been two threads, but it is what it is.
Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread
Rate This Thread
Rate This Thread:
You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 10:24 AM.

story-0
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-1
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-2
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-3
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-4
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-5
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-6
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-7
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-8
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-9
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE