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Worse MPG with Denso Iridium 5304

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Old Feb 3, 2009 | 05:42 PM
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Worse MPG with Denso Iridium 5304

A few weeks ago I made a 1,000 mile trip with the stock plugs in my '04 C230. Then a few days ago I changed them out to Denso Iridiums the 5304 package and did not re-gap (as recommended) and made the same trip again. Before the change I was getting about 30-32 mpg per fill up. With the Densos I got 26-28. The car seemed smoother but acceleration seemed worse. Anyway I'm going back to factory plugs. I was expecting a lot better.
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Old Feb 3, 2009 | 05:51 PM
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there's your problem, most likely. you should regap it, although sparkplugs shouldn't have that much of an effect on your gas mileage. i think it would be less than a 1mpg difference
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Old Feb 3, 2009 | 05:56 PM
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Originally Posted by Mu9enx
there's your problem, most likely. you should regap it, although sparkplugs shouldn't have that much of an effect on your gas mileage. i think it would be less than a 1mpg difference
I would but Denso recommends not to gap them because the 0.4 mm electrode might break.
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Old Feb 3, 2009 | 06:22 PM
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One thing I noticed besides the gap being bigger, is the length of thread on the Denso that screws into the engine is significantly shorter than the OEM plug, maybe that has something to do with it.
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Old Feb 3, 2009 | 06:41 PM
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the question is did you buy the IK20 for the 1.8 or the 2.3. plug # and stock # are the same, but they have different gap. 1.8 has .040 and 2.3 has .044. if you are seeing significant bigger gap than stock plugs then you probably bought the wrong plugs.
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Old Feb 3, 2009 | 07:01 PM
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wrong plugs or wrong gap....and yes, spark plugs affect gas mileage......the proper plugs will allow for more efficient combustion...
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Old Feb 3, 2009 | 07:44 PM
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Originally Posted by FrankW
the question is did you buy the IK20 for the 1.8 or the 2.3. plug # and stock # are the same, but they have different gap. 1.8 has .040 and 2.3 has .044. if you are seeing significant bigger gap than stock plugs then you probably bought the wrong plugs.
The box says IK20#4, 5304#4, and I04. I don't know if thats a 0.40 or 0.44 gap but even if it is the bigger gap would 0.04 make that much of a difference?

Here is a cut and paste from Denso's site:


MERCEDES-BENZ
C230

YEAR 2004
ENGINE TYPE L4
LITER 1.8
CC 1796
ENGINE DESIGNATION
STANDARD PLUG NO -
STANDARD PLUG STOCKNUMBER -
PLATINUM PLUG NO -
PLATINUM PLUG STOCKNUMBER -
IRIDIUM LONG-LIFE PLUG NO -
IRIDIUM LONG-LIFE PLUG STOCKNUMBER -
IRIDIUM POWER PLUG NO IK20
IRIDIUM POWER PLUG STOCKNUMBER 5304
GAP 0.040

I don't see any other designation other than IK20 and 5304 to be able to tell what gap the plugs would come with.

Last edited by dan46n2; Feb 3, 2009 at 07:48 PM.
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Old Feb 3, 2009 | 07:56 PM
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What is the standard plug on M271?

Bosch? Champion? or Beru?
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Old Feb 4, 2009 | 12:07 AM
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Originally Posted by dan46n2
One thing I noticed besides the gap being bigger, is the length of thread on the Denso that screws into the engine is significantly shorter than the OEM plug, maybe that has something to do with it.
What does 'significantly' mean?
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Old Feb 4, 2009 | 12:08 AM
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Originally Posted by mleskovar
What does 'significantly' mean?
Noticeably would have been a better descriptor.
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Old Feb 4, 2009 | 12:12 AM
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Originally Posted by dan46n2
Noticeably would have been a better descriptor.
Or 'considerably'.
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Old Feb 4, 2009 | 12:15 AM
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Originally Posted by mleskovar
Or 'considerably'.
Take your pick, or just imagine I wrote "considerably" if that helps
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Old Feb 4, 2009 | 12:22 AM
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might be wrong, but i remember seeing the gap on the package when i got the IK22 for the 32.

also on the site you can see Denso listed Ik20 also for the 2.3, but under the gap it's listed larger.
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Old Feb 4, 2009 | 12:26 AM
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Well I'm going to replace them for now with some NGK iridiums that I have on hand and see if I get better MPG until I go back to stock. Also I'll measure the gap on the Denso's and report back what they are since I can't tell from the packaging.
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Old Feb 4, 2009 | 12:42 AM
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Originally Posted by dan46n2
Well I'm going to replace them for now with some NGK iridiums that I have on hand ....
No offense, but WTF are you doing? Swapping plugs until you can match the stock performance? Go back to the originals before you do some real damage, they're probably still good.

Last edited by mleskovar; Feb 4, 2009 at 12:47 AM.
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Old Feb 4, 2009 | 12:44 AM
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Originally Posted by mleskovar
No offense, but WTF are you doing? Swapping plugs until you can match the stock performance? Go back to the originals, they're probably still good.
No, they're not, they have 60k+ miles on them and after taking them out they don't look that great. Also I already have the Denso and NGK plugs and a lot of free time.
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Old Feb 4, 2009 | 12:50 AM
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Originally Posted by dan46n2
.... they don't look that great.....
What does "they don't look that great" mean? What did the plugs gap out at?
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Old Feb 4, 2009 | 12:52 AM
  #18  
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Originally Posted by mleskovar
What does "they don't look that great" mean? What did the plugs gap out at?
They looked fouled, I don't know what the gap is yet on the Denso plugs, I should get to them tomorrow. Also what did you mean by "real damage" in your previous post?

Last edited by dan46n2; Feb 4, 2009 at 12:55 AM.
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Old Feb 4, 2009 | 06:54 AM
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Guys, running .04 different plug gap with a modern high energy ignition system won't make any difference to MPG, but running a plug with the wrong reach & heat range most certainly will.

So - check heat range
Check tip protrusion
Check thread length

If they are not the same as the Bosch OE plug in most parts of the world then don't use them.

And the comment "don't look great". Well - to read a plug with any accuracy at all it needs to have been running fully warmed up in the self cleaning range for about 15 miles, preferably longer, before what you are looking at means anything. If you took the plug out after a short run to the store, any plug will look crap.

Last edited by Glyn M Ruck; Feb 4, 2009 at 07:01 AM.
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Old Feb 4, 2009 | 08:30 AM
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Originally Posted by Glyn M Ruck
Guys, running .04 different plug gap with a modern high energy ignition system won't make any difference to MPG, but running a plug with the wrong reach & heat range most certainly will.

So - check heat range
Check tip protrusion
Check thread length

If they are not the same as the Bosch OE plug in most parts of the world then don't use them.

And the comment "don't look great". Well - to read a plug with any accuracy at all it needs to have been running fully warmed up in the self cleaning range for about 15 miles, preferably longer, before what you are looking at means anything. If you took the plug out after a short run to the store, any plug will look crap.

Thread length is definitely shorter on the Denso plugs, and I did run the car about 10-15 miles before taking the old ones out. I think I'll take your advice and go back to Bosch.
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Old Feb 4, 2009 | 09:24 AM
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If the threads are shorter, the electrode isnt in the right position in the chamber. It is possible that it is actually still in the spark plug bore when you tighten it down, which would cause a TON of shielding of the flame upon ignition, and that would definately cause your mpg decrease, as well as the loss of acceleration. Its not the irridium plug, persay, that is the problem, its the dimensions.
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Old Feb 4, 2009 | 10:07 AM
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+1 - spot on & thank you. You also don't want shorter threads because the threads in the head will foul. Then someone will put the correct plug in again & bugger up the threads in the head. A good old VW problem.
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Old Feb 4, 2009 | 12:21 PM
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Originally Posted by dan46n2
..... Also what did you mean by "real damage" in your previous post?
It could burn holes in the tops of your pistons. Stick with the standard plug the motor is designed for. It's engineered for optimum performance and gas mileage.
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Old Feb 4, 2009 | 03:51 PM
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Originally Posted by dan46n2
Thread length is definitely shorter on the Denso plugs, and I did run the car about 10-15 miles before taking the old ones out. I think I'll take your advice and go back to Bosch.
Good move At least for you it's only 4 plugs & not 12 like mine. I'm just staying with Bosch as well.

Last edited by Glyn M Ruck; Feb 4, 2009 at 03:56 PM.
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Old Feb 4, 2009 | 05:26 PM
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you've definitely bought the wrong IK20. lol
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