C-Class (W203) 2001-2007, C160, C180, C200, C220, C230, C240, C270, C280, C300, C320, C230K, C350, Coupe

2001 C320 steering rack leaking

Old Jul 4, 2009 | 08:04 PM
  #1  
ssk1208's Avatar
Thread Starter
Junior Member
 
Joined: Feb 2007
Posts: 18
Likes: 0
2001 C320 steering rack leaking

I have searched the forum and I have heard about an W203 owner has had his steering rack replaced. Here is my situation:

After an inspection from a local garage, we were told that the steering rack in our 2001 C320 is leaking. Power steering fluid is now constantly leaking from the bottom of the car. I would need to refill the PS reservoir when it is low on fluid. To replace the steering rack we would told the price would be over $3000 Canadian dollars. I have managed to find a local junk yard which sells used Mercedes parts, and their quote price is around $400.

I am hesitant whether to replace the part or not. As a result I contacted another garage and they told me that the steering rack would not necessary need to be replaced, but he recommended me to clean the steering unit, and perhaps the O-ring on the steering rack is faulty. I am asking him to call me back after he can get me a quote for that.

Have any W203 owners had their steering rack replaced? Our car is out of warranty and for sure the repair bill would be expensive at the dealership. From your experience do you really think the steering rack would need to be replaced. The car has only done around 82800km, and as I was informed by one of the members here that the chance for it to go faulty would be slim. The concern is that power steering fluid would leak out and we opt to not drive it until we have found a solution.

Please recommend me a solution. I really appreciate your help!

Thanks.

Last edited by ssk1208; Jul 4, 2009 at 08:11 PM.
Reply
Old Jul 4, 2009 | 08:18 PM
  #2  
c230yvr's Avatar
Super Member
15 Year Member
 
Joined: Aug 2006
Posts: 575
Likes: 1
I would say it depends on how fast its leaking. When mine leaked it took a month or so to empty the resivoir. Pretty slow but I still replaced it since it was covered under warranty for me.

In your case I would have an independent fix or replace it for you. It should be much cheaper than $3000 at an independent shop.
Reply
Old Jul 4, 2009 | 08:24 PM
  #3  
ssk1208's Avatar
Thread Starter
Junior Member
 
Joined: Feb 2007
Posts: 18
Likes: 0
Thanks for your reply. Yes, I read about your post about your steering rack being replaced under warranty. For our car it seems to be leaking at a moderate rate. Usually 2-3 drop of PS fluid would leak out. Sometimes even more. One time the fluid was at the very bottom of reservoir when the car was cold. I measured the oil with the dipstick and it did not pick up any fluid. The local garage we went to unscrewed the undertray for sure it was leaking quite heavily inside. I am still waiting for a reply from another garage for now.

Last edited by ssk1208; Jul 4, 2009 at 08:27 PM.
Reply
Old Jul 4, 2009 | 10:10 PM
  #4  
Glyn M Ruck's Avatar
Super Moderator
MBWorld Ambassador

 
Joined: Jun 2008
Posts: 19,942
Likes: 192
From: Llandudno, Cape Town, South Africa
late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
Has anybody established where the leak is? Frequently the leaks are from the pipework & not the rack. There is a combination flex/fixed pipe shown below that commonly leaks at the joint at the rear of the rack or the rubber pipe fails. The rack requires to be loosened to access this. If the rack is leaking internally then the rack boots should fill up with fluid. Johnand's car is having it's rack replaced right now because of noise - not leaks. Your leak needs to be diagnosed properly. It could well be a pipe or pipe union & not the rack itself.





Read this

https://mbworld.org/forums/c-class-w...ighlight=smoke
Attached Thumbnails 2001 C320 steering rack leaking-ps-hose.jpg   2001 C320 steering rack leaking-piping.gif  

Last edited by Glyn M Ruck; Jul 4, 2009 at 10:13 PM.
Reply
Old Jul 5, 2009 | 03:55 AM
  #5  
ssk1208's Avatar
Thread Starter
Junior Member
 
Joined: Feb 2007
Posts: 18
Likes: 0
Thanks for your reply and pictures. I have circled the leaking part and when the mechanic took out the undertray and I could clearly see that it was that particular side which was leaking. My other garage told me that it could be the faulty o-ring that could cause the leak. and he advised me that I might not need to replace the entire rack at all. I am waiting for his reply. And I will probably bring the car to him to inspect.
Attached Thumbnails 2001 C320 steering rack leaking-steering.gif  
Reply
Old Jul 5, 2009 | 09:31 AM
  #6  
Glyn M Ruck's Avatar
Super Moderator
MBWorld Ambassador

 
Joined: Jun 2008
Posts: 19,942
Likes: 192
From: Llandudno, Cape Town, South Africa
late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
Huh! you have circled the common leak spot where the pipe goes into the rack - pipe shown above. So likely there is nothing wrong with the rack. Just the pipe or the pipe union with the rack. If they can't get it to seal I'm afraid it usually means a new pipe - much cheaper than a rack!!! That thing is a PITA to work on - usually better to loosen the rack. The fluid usually gets on the exhaust & causes smoke.
Reply
Old Jul 5, 2009 | 03:16 PM
  #7  
ssk1208's Avatar
Thread Starter
Junior Member
 
Joined: Feb 2007
Posts: 18
Likes: 0
Originally Posted by Glyn M Ruck
Huh! you have circled the common leak spot where the pipe goes into the rack - pipe shown above. So likely there is nothing wrong with the rack. Just the pipe or the pipe union with the rack. If they can't get it to seal I'm afraid it usually means a new pipe - much cheaper than a rack!!! That thing is a PITA to work on - usually better to loosen the rack. The fluid usually gets on the exhaust & causes smoke.
I will let my mechanic know. Thanks for your reply!
Reply
Old Jul 16, 2009 | 01:58 PM
  #8  
MB steering's Avatar
Newbie
 
Joined: May 2008
Posts: 7
Likes: 0
From: LOS ANGELES, CA
various
So did you fix your leaking rack? Was it the hose?
Reply
MB World Stories

The Best of Mercedes & AMG

story-0

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

 Verdad Gallardo
story-1

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-2

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-3

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-4

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-5

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-6

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-7

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-8

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
story-9

10 Most Reliable Mercedes-Benz Models You Can Buy Used

 Verdad Gallardo
Old Jul 16, 2009 | 02:43 PM
  #9  
TruTaing's Avatar
Moderator Alumni
 
Joined: Apr 2006
Posts: 3,255
Likes: 22
From: Seattle
w203 m112
Originally Posted by Glyn M Ruck
I was just looking at these things the other day and had no idea what their function was. Thanks
Reply
Old Jul 16, 2009 | 05:46 PM
  #10  
BigBodyBenzC240's Avatar
MBWorld Fanatic!
 
Joined: Sep 2008
Posts: 1,174
Likes: 1
From: SoCal
...a panty dropper...
Whats your steering feel like? Hard to steer?
Reply
Old Jul 17, 2009 | 05:04 PM
  #11  
MB steering's Avatar
Newbie
 
Joined: May 2008
Posts: 7
Likes: 0
From: LOS ANGELES, CA
various
if your rack is out, let me know i got a great guy down here in LA and he does great work. He rebuilds them for a living and he offers a limited lifetime warranty.. as long as you dont mess it up installing it, and waaay cheaper than dealer
Reply
Old Jan 7, 2016 | 10:03 AM
  #12  
otosan's Avatar
Junior Member
 
Joined: Aug 2014
Posts: 16
Likes: 0
w203 C240-2001
C240 '01 boot rack oily

Hi Glynn and everyone,

I think i might experience similar issue.

Recently (months back) i hear a whirring sound from under the hood. The sound gone after i top a bit (around 10-30ml) of power steering fluid. Haven't hear a noise anymore since.

But then, when replacing tire, i take a look at the bottom part of the car n seeing that the right side (driver side, i drive right hand wheel position car) boot rack is looks so oily. Tried to pinch n push the boot, no oil dripping.

My question, is my driving rack leaking or is it piping/seal ? Do i need a new driving rack? Or....

Thanks in advance
Reply
Old Nov 23, 2017 | 11:06 AM
  #13  
c32jet's Avatar
Member
15 Year Member
 
Joined: Dec 2006
Posts: 118
Likes: 2
From: Los Angeles, CA
Power Steering Rack - leaking bad... is a new seal the fix?


So found a big puddle of power steering fluid. Thinking it was the very common o-ring on the reservoir... replaced that... filler it back up. Next day... new puddle.

Looking again I found the true source of the leak is where the lines go into the rack. It is a round area on the top left (passenger side). Is there a seal or gasket or fix for this... or is this replacing the rack or line?
It is the entry point shown above. Borrowed the image from earlier in the thread.

Thanks

Last edited by c32jet; Nov 23, 2017 at 11:11 AM.
Reply
Old Sep 18, 2020 | 04:59 PM
  #14  
Brian McL's Avatar
Super Member
20 Year Member
Photogenic
Photoriffic
 
Joined: Sep 2002
Posts: 619
Likes: 5
C32jet....I know this is 3 years old but did you ever get an answer to the leak question? I want to replace just those pipes but don't see them listed anywhere as a seperate part. I fear they may no be removable for replacement
Reply
Old Sep 19, 2020 | 08:25 AM
  #15  
c32jet's Avatar
Member
15 Year Member
 
Joined: Dec 2006
Posts: 118
Likes: 2
From: Los Angeles, CA
Yes, and the fix was super easy. I simply tightened everything up. The bolt highlighted in the diagram specifically.
I have no idea how it became loose all the sudden and started leaking really bad. Hope this help and is your issue. Putting in a new rack and hoses will take some time and money for sure. Good luck.
Reply
Old Sep 19, 2020 | 09:50 AM
  #16  
Brian McL's Avatar
Super Member
20 Year Member
Photogenic
Photoriffic
 
Joined: Sep 2002
Posts: 619
Likes: 5
Thanks for the update. Our problem is that the pipes themselves are very VERY rusty ( an unfortunate reality with modern day Mercedes starting in the late 90's) and I suspect close to bursting which needs to be addressed. Hopefully I can just remove them from a donor car and swap them with the addition of new "O" rings. Thanks again.
Reply
Old May 29, 2022 | 03:48 AM
  #17  
Mog's Avatar
Mog
Newbie
 
Joined: Apr 2018
Posts: 2
Likes: 0
2002 C320 4DR
Orings for steering pressure line

02 C320
Hi All ,
Are the O-rings used on the power steering hoses where they enter the rack special , unique or unusual ?

Can they be purchased ?
Part#?

I have determined my leak is there. I did get it apart...it is not fun as stated here....replaced the O-rings with some I had but the leak is still present but less.
It sorta looks to me in the provided diagrams the O-rings are called out ..I think item 31 or 32. The hoses look great the fittings are not corroded at all. The O-rings I removed looked tired . I ask about the orings as I saw the reservoir O-ring is a formed seal.It would not surprise me these too are special.

Thanx in advance 🙂👍
Reply
Old Dec 16, 2024 | 02:39 AM
  #18  
teesav's Avatar
Newbie
 
Joined: Nov 2024
Posts: 1
Likes: 0
Smile

Originally Posted by Mog
02 C320
Hi All ,
Are the O-rings used on the power steering hoses where they enter the rack special , unique or unusual ?

Can they be purchased ?
Part#?

I have determined my leak is there. I did get it apart...it is not fun as stated here....replaced the O-rings with some I had but the leak is still present but less.
It sorta looks to me in the provided diagrams the O-rings are called out ..I think item 31 or 32. The hoses look great the fittings are not corroded at all. The O-rings I removed looked tired . I ask about the orings as I saw the reservoir O-ring is a formed seal.It would not surprise me these too are special.

Thanx in advance 🙂👍
I know this is an old thread but I had the same issue and at first thought it was the rack. I had it inspected by an independent Mercedes shop and he said replace the o-rings and that should solve the problem. I obtained the official Mercedes o-rings from the dealer and proceeded to install them. The leak was still there. I ended up having to buy a new high pressure hose. I bought a genuine Mercedes hose, Installed it and no more leaks! I noticed that the old hose was not a genuine Mercedes part. It was called Aeroquip. I hope you solved your problem.

Last edited by teesav; Dec 16, 2024 at 02:44 AM.
Reply
Old Dec 16, 2024 | 02:56 AM
  #19  
Mog's Avatar
Mog
Newbie
 
Joined: Apr 2018
Posts: 2
Likes: 0
2002 C320 4DR
Originally Posted by teesav
I know this is an old thread but I had the same issue and at first thought it was the rack. I had it inspected by an independent Mercedes shop and he said replace the o-rings and that should solve the problem. I obtained the official Mercedes o-rings from the dealer and proceeded to install them. The leak was still there. I ended up having to buy a new high pressure hose. I bought a genuine Mercedes hose, Installed it and no more leaks! I noticed that the old hose was not a genuine Mercedes part. It was called Aeroquip. I hope you solved your problem.
Hi I did solve it basically doing just as you had done....bought new hoses. I find Mercedes are easy to work on , but this hose into the body of the pump is one of those design choices I cannot understand why they did it this way. Seems like to many ways to get wrong .I felt like I was going to damage the orings too during install. As you know they are unusual and can be bought from the dealer separately.
Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread
Rate This Thread
Rate This Thread:
You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 08:35 AM.

story-0
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-1
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-2
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-3
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-4
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-5
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-6
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-7
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-8
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-9
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE