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DIY 722.9 7G-tronic 7-speed automatic transmission service thread

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Old 08-15-2011, 09:42 AM
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W204
I did my wife's C300 W204 using these instructions. GREAT JOB on them!

The W203 and W204 are very similar, but not 100% the same. The part I got hung up on was locating the torque converter drain plug location. I finally found it by accident and almost pulled out the wrong bolt.

Also, I bought the Mercedes 722.9 Drive Line Filler Adapter from Tool Source. The pipe was rusted out on the inside of the tube. I used a .22 bore snake to clean it out. Be careful guys.
Old 09-28-2011, 03:10 PM
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2009 c300 sport
why do u need 12 liters of ATF i asked at my local MB dealership and they only quoted 6 liters? newbie question?
Old 09-28-2011, 03:30 PM
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It did not take 12 Liters, but 10 for me.

You pretty much have to replace what you take out, plus 1 Liter.

I took out 9 Liters. I added 1 Liter.

6 Liters is too little. Perhaps your tech was only draining the oil from the pan and not the torque converter. I took out 4 Liters from the torque converter and another 5 Liters from the pan.
Old 09-28-2011, 03:59 PM
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Did you guys run into any trouble with the pressure release valve? We were filming the steps and while pumping we hit the valve and oil started coming out from the top. In panic (we didn't know what had happened) the camera guy dropped his camera in one of the used oil pans. We then started the car for couple of seconds and started pumping again.
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Old 09-28-2011, 04:10 PM
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W204
If you are talking about when pumping the fluid into the transmission, then no. I had no issues other than the pump I had on hand was dirty, so I had to use a hand pump, which took me 20 minutes.
Old 09-29-2011, 04:55 PM
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i thought when u drain the oil from the pan that would include the torque converter as well, i guess i was mistaken.... is it really needed to drain the torque converter since the dealer only quoted 6 bottles of fluid for the 40k mile tranny service? maybe draining the torque converter is done at a later service...by the way mine is not a 4matic if that makes any difference..thanks the info totsubo
Old 09-29-2011, 05:01 PM
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W204
My wife's is not a 4matic either.

You should always replace as much of the old fluid as possible. The torque converter hold almost half the ATF134 fluid.
Old 01-15-2012, 10:47 AM
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Approved fluid update

Old 01-15-2012, 02:06 PM
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Originally Posted by totsubo
My wife's is not a 4matic either.

You should always replace as much of the old fluid as possible. The torque converter hold almost half the ATF134 fluid.
With my 5 speed without TC drain plug, by leaving it draining overnight ( total 18 hours) I removed an extra 1.5 litres compared with the initial drain period of say about an hour.

So if you are not flushing it is well worth the wait.

I was advised not to flush the unit if the oil was in good condition.
Old 02-15-2012, 01:50 PM
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What is the point of bringing the transmission fluid up to 90*C and then back down to 45*C? I'm trying to check the fluid level on a SL500 after replacing the rear main seal on the engine and I guess I read the directions wrong and pulled the plug at 90*C and lost probably 1/2 quart of fluid. It looks like it already has the updated pan.
Old 02-15-2012, 05:36 PM
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Originally Posted by 91RS
What is the point of bringing the transmission fluid up to 90*C and then back down to 45*C? I'm trying to check the fluid level on a SL500 after replacing the rear main seal on the engine and I guess I read the directions wrong and pulled the plug at 90*C and lost probably 1/2 quart of fluid. It looks like it already has the updated pan.
I don't recall any of the instructions instructing to bring the fluid up to 90°C then down to 45°C. Which document are you referring to? If you pulled the plug at 90°C, your fluid level will be way too low. Fill up with ~1L, then try again at 45°C.
Old 02-15-2012, 08:56 PM
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It says bring to 90*C with additional transmission cooler then turn off and bring to 45*C. I guess I misunderstood what they mean by an additional transmission cooler. I didn't really loose that much fluid though, I probably only lost a few ounces when pulling the transmission out (even after removing the cooler lines) and maybe a 1/2 quart pulling the plug at the wrong temperature. The temperature didn't cool down enough by the time I left today, so I'll try again in the morning to get it right. Is it necessary to add the extra fluid before getting the fluid up to temperature though? Whenever I do the newer Corvettes/Camaros, which have a very similar setup, I usually add the last little bit after getting the fluid up to temperature and with the car running.
Old 02-24-2012, 01:24 AM
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Hello:

I am still investigating the procedure to change the transmission fluid and this posting is very useful, thanks. However I have the following question:
In step 6 of the oil removal procedure, it says "Drain automatic transmission fluid from torque converter", this is in addition to draining the transmission fluid from the oil pan.

The part that I don't understand is, when refilling the transmission with the new oil, I did not see the procedure to refill the fluid for the torque converter. Looking at the 7G transmission picture/diagram, the torque converter is a seperate unit than the transmission itself. SO my question is how does the new transmission fluid get into the torque converter after the transmission is refilled with the new fluid? Am I wrong to assume the torque converter is a seperate unit? Sorry I am not an automatic transmission expert.

Thanks
Jimmy
Old 02-24-2012, 07:21 AM
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The TC fills from the main transmission sump. The TC is not separate from the transmission. Fluid is constantly circulated through the TC to cool it.

So you drain the TC to get 4 litres of fluid out of it but you only fill from below the pan. The transmission oil pump will refill the TC.
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Old 03-18-2012, 12:50 AM
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11 GLK350 4Matic
Transfer case fluid?

Thanks very much for the information. I wonder if there is any instructions on the transfer case fluid change for 4Matic transmission?
Old 03-18-2012, 09:39 AM
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Originally Posted by hawknight
Thanks very much for the information. I wonder if there is any instructions on the transfer case fluid change for 4Matic transmission?
You are welcome. The search button is your friend: https://mbworld.org/forums/c-class-w...matic-pcy.html
Old 03-18-2012, 01:09 PM
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late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
Should others search & find this thread - It should be noted that the latest versions of the 722.9 as fitted to W204 etc have the transfer case integral with the transmission.
Old 03-19-2012, 06:59 PM
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11 GLK350 4Matic
W204, X204

Originally Posted by Glyn M Ruck
Should others search & find this thread - It should be noted that the latest versions of the 722.9 as fitted to W204 etc have the transfer case integral with the transmission.
Exactly. Since I have an X204 4Matic which integrates transfer case with 722.9 transmission. My question is
Will the procedure similar to what posted above to change transfer case fluid in 204? Appreciate a lot if there is an instruction.
Old 03-19-2012, 07:12 PM
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late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
The integrated transfer case is lubricated by the ATF.
Old 03-19-2012, 10:45 PM
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Does anyone have the link to the document Glyn posted saying the transmission should be reservice every 39,000 miles?

I'm doing a presentation for my engineering class about Mercedes and trying to put up a PPT together with the service, maintenance, manufacturer defects, common problems.

Any information will be of great use! Thanks
Old 03-21-2012, 11:07 AM
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11 GLK350 4Matic
transfer case oil

Agree that the transfer case is integral in 204. I have chassis whine noise starting 40 mph in my X204. Dealer located the noise and pointed to noisy transfer case. They performed the transfer case oil change using 3 qts. ATF. Does this mean that they just drained out the ATF from pan and then pump in new oil, right?

It seems like what dealer has done is the first part of the 722.9 transmission fluid change before pan dropping and TC drain. In other word, the complete transmission DIY process posted here will take care of the transfer case oil without separate, additional work for transfer case?

Originally Posted by Glyn M Ruck
The integrated transfer case is lubricated by the ATF.

Last edited by hawknight; 03-21-2012 at 11:09 AM.
Old 04-02-2012, 11:36 PM
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quick question. Is changing the ATF part of any of the MB Services? I ask because I purchased my 06 230 with 65k and do not know if it has been done already. It has all the factory scheduled services done up to that date.. just wondering if this would be part of it.
Old 04-02-2012, 11:51 PM
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THE C350
I doubt it has been done and I would have it done very soon
Old 04-03-2012, 07:31 AM
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Originally Posted by samaritrey
I doubt it has been done and I would have it done very soon
+1. Not worth chancing on the 7G.
Old 04-03-2012, 11:11 PM
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parts

hello can you post the part numbers and were do you order the parts from?
i`m due for the change on 60500 km so i will trie this on my own dealer quoted 700 dlls
thanks!


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