C-Class (W203) 2001-2007, C160, C180, C200, C220, C230, C240, C270, C280, C300, C320, C230K, C350, Coupe

01 C240 Headlight Conversion

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old Oct 11, 2010 | 08:19 AM
  #1  
LittleRockAuto's Avatar
Thread Starter
Newbie
 
Joined: Oct 2010
Posts: 5
Likes: 0
01 C240 Headlight Conversion

Customer brought us an 01 C240 with standard halogens and they purchased a set of projection headlights. Factory plugs fit but lights aren't working, any suggestions?
Reply
Old Oct 11, 2010 | 08:30 AM
  #2  
pcy's Avatar
pcy
MBWorld Fanatic!
 
Joined: Mar 2004
Posts: 1,175
Likes: 24
From: Boston, MA
'14 ML350, '13 C220 CDI, '07 C280, '98 ML320
Bulbs in the new projector lights may be no good. Swap the bulbs from the standard halogen lights to the new headlights and see if they light up.
Reply
Old Oct 11, 2010 | 08:42 AM
  #3  
LittleRockAuto's Avatar
Thread Starter
Newbie
 
Joined: Oct 2010
Posts: 5
Likes: 0
None of the lights are working, i believe i've come to the conclusion that they are the wrong headlights for this car, as the turn signal wiring is integrated into the new headlight, and separate on the old one. We currently have no lights at all.
Reply
Old Oct 11, 2010 | 08:58 AM
  #4  
pcy's Avatar
pcy
MBWorld Fanatic!
 
Joined: Mar 2004
Posts: 1,175
Likes: 24
From: Boston, MA
'14 ML350, '13 C220 CDI, '07 C280, '98 ML320
are you saying that the old (standard halogen) lights are not working either? Then, fuse may be blown.
Reply
Old Oct 11, 2010 | 09:13 AM
  #5  
LittleRockAuto's Avatar
Thread Starter
Newbie
 
Joined: Oct 2010
Posts: 5
Likes: 0
No, I'm sorry, the factory lights work properly, when the new lights are plugged in, none of the bulbs in that housing work.
Reply
Old Oct 11, 2010 | 09:50 AM
  #6  
Glyn M Ruck's Avatar
Super Moderator
MBWorld Ambassador

 
Joined: Jun 2008
Posts: 19,942
Likes: 192
From: Llandudno, Cape Town, South Africa
late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
Are you getting a "malfunction" warning on the dash display.
Reply
Old Oct 11, 2010 | 10:03 AM
  #7  
Glyn M Ruck's Avatar
Super Moderator
MBWorld Ambassador

 
Joined: Jun 2008
Posts: 19,942
Likes: 192
From: Llandudno, Cape Town, South Africa
late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
This is a conversion from Halogen to HID - Yes? If so where are the balasts? integrated?

This thread might be of help but it very long.

https://mbworld.org/forums/c-class-w203/188766-aftermarket-hid-conversion-kits-required-setting-xenon-present-thread.html
Reply
Old Oct 11, 2010 | 10:28 AM
  #8  
pcy's Avatar
pcy
MBWorld Fanatic!
 
Joined: Mar 2004
Posts: 1,175
Likes: 24
From: Boston, MA
'14 ML350, '13 C220 CDI, '07 C280, '98 ML320
Glyn, based on the info given by the OP, the new lights are just the projector type lights. I don't think they are HIDs...
Reply
MB World Stories

The Best of Mercedes & AMG

story-0

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

 Verdad Gallardo
story-1

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-2

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-3

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-4

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-5

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-6

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-7

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-8

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
story-9

10 Most Reliable Mercedes-Benz Models You Can Buy Used

 Verdad Gallardo
Old Oct 11, 2010 | 10:34 AM
  #9  
Glyn M Ruck's Avatar
Super Moderator
MBWorld Ambassador

 
Joined: Jun 2008
Posts: 19,942
Likes: 192
From: Llandudno, Cape Town, South Africa
late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
Yes - I'm just trying to clarify - because my memory is failing me but I remember in the dim distant past that the Halogen wiring actually changed between 2000 & 2003. I suspect that the wiring is just wrong. This should throw a malfunction warning.

I learned a long while back on this forum not to assume anything.

e.g. presume that lamps are in fact fitted to new light housings ???
Reply
Old Oct 11, 2010 | 11:21 AM
  #10  
fookoo303's Avatar
Super Member
 
Joined: Mar 2007
Posts: 812
Likes: 0
From: centennial, CO
2003 c240
As Glyn said, it Sounds like a harness problem. The wiring must not be mating up properly. Also, with the separation of the turn signals, the owner probably bought the updated harness, which is hard wired to the electrical system.
Reply
Old Oct 11, 2010 | 02:29 PM
  #11  
samaritrey's Avatar
Super Moderator
15 Year Member
 
Joined: Mar 2007
Posts: 5,295
Likes: 22
From: VA
THE C350
Glyn are you sure they changed the harness because my 01 is know rocking bix headlights date stamped for 05 and work perfectly. I do have one that has the hardwired turn signal light but the other side does not have that. i have heard that on some aftermarket light that the pins inside bend and that is why you don't get any lights coming on i would find the pin out for the lights and test them out outside of the car then work on the pins. GL
Reply
Old Oct 11, 2010 | 04:02 PM
  #12  
LittleRockAuto's Avatar
Thread Starter
Newbie
 
Joined: Oct 2010
Posts: 5
Likes: 0
Thanks for your helps guys, yes, it is just a projector conversion, not HID. It seems as though the wiring is wrong as when they are both plugged in it sets a code for all of them. I also learned that you can't go old school and just unplug and check the wires individually with a test light because the computer won't send voltage to them if it sees an open in the wiring. Guess I'll start switching things around until i figure it out.
Reply
Old Oct 11, 2010 | 09:48 PM
  #13  
1st lite's Avatar
Member
 
Joined: May 2006
Posts: 102
Likes: 3
From: Vancouver, BC
2002 C240
I have a 2002 C240 with the frosted halogens that I swapped out and installed the clear lense halogens from a 2007. I know the turn signal wiring is integrated (built in) to the newer headlight assembly and the older headlight units have the seperate wiring to the turn signal.
What I did is use the fitting (turn signal) from my old housing and used it in the new headlight assembly. There are 4 contacts in your wiring harness and 4 contacts in the early light assembly. The later headlight assembly has 5 contacts in the housing. So you have to use the fitting from the original turn
signal. That is your 5th electrical contact.
Check the bulb holder from both turn signal assemblies. You will see the newer one will have metal contacts around the outer part of the housing and the older one doesn't.
Hope you understand my explanation.
It worked for me, I haven't had any problems since I changed my headlights.
I have photos somewhere if you need to take a look. Good Luck.
Reply
Old Oct 11, 2010 | 10:21 PM
  #14  
samaritrey's Avatar
Super Moderator
15 Year Member
 
Joined: Mar 2007
Posts: 5,295
Likes: 22
From: VA
THE C350
you can run 12v to the new lights to test them out though. the car is obviously working fine because the old lights work so no need to test that.
My 01 had the metal connectors in the light for the turn signal. But Mercedes put out a fix because they had issues with it. so they spliced the connector and made it hard wired into the light. So originally your 02 had them both thought the light then they switched it to the direct wire style to fix the issue. My car has one hardwired and one normal.

What brand are the projectors because like i said the pins in some of the lights were pushed to far back or bent wrong and that might be why there is nothing working
Reply
Old Oct 12, 2010 | 02:38 PM
  #15  
LittleRockAuto's Avatar
Thread Starter
Newbie
 
Joined: Oct 2010
Posts: 5
Likes: 0
Solved the issue yesterday afternoon. It ended up being that whoever wired the headlights at the manufacturer had the ground and the HB in the wrong slot in the harness of the headlight, so I ended up switching them out. Trial and error with a set of test leads got it all figured out. Thank you for all of your help. And I'll see you next time.
Reply
Old Oct 12, 2010 | 04:48 PM
  #16  
samaritrey's Avatar
Super Moderator
15 Year Member
 
Joined: Mar 2007
Posts: 5,295
Likes: 22
From: VA
THE C350
Originally Posted by LittleRockAuto
Solved the issue yesterday afternoon. It ended up being that whoever wired the headlights at the manufacturer had the ground and the HB in the wrong slot in the harness of the headlight, so I ended up switching them out. Trial and error with a set of test leads got it all figured out. Thank you for all of your help. And I'll see you next time.
Oh great
Reply
Old Oct 12, 2010 | 05:29 PM
  #17  
Glyn M Ruck's Avatar
Super Moderator
MBWorld Ambassador

 
Joined: Jun 2008
Posts: 19,942
Likes: 192
From: Llandudno, Cape Town, South Africa
late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
Good news
Reply
Old Mar 17, 2015 | 03:50 PM
  #18  
patrickkc's Avatar
Super Member
 
Joined: Mar 2009
Posts: 794
Likes: 9
From: Toronto, Hong Kong
E63S || C63 || E550 Coupe || Cayenne ||
I too am having this problems with my new DEPOs I just got. My turn signals are wired separately. Upon plugging in the DEPOs, the lights don't light up and I get low beam L.R malfunctions and high beam L.R. malfunction

I tested these DEPO lights on a C32 AMG and they work.

Even the ebay seller is baffled.
Reply
Old Mar 17, 2015 | 05:37 PM
  #19  
samaritrey's Avatar
Super Moderator
15 Year Member
 
Joined: Mar 2007
Posts: 5,295
Likes: 22
From: VA
THE C350
Sounds like you might need the xenon= present setting done but that doesn't explain why the high beams don't work.
Try plugging them in and turning them on with the key out of the ignition. The car doesn't check for proper voltage and if they work then the setting is your issue.
I suspect the c32 has xenon lights and even if it doesn't some cars seem more sensitive about voltages accepted than others.
Reply
Old Mar 17, 2015 | 05:49 PM
  #20  
patrickkc's Avatar
Super Member
 
Joined: Mar 2009
Posts: 794
Likes: 9
From: Toronto, Hong Kong
E63S || C63 || E550 Coupe || Cayenne ||
Thanks,

It doesn't make sense to me either. These lights are made for halogen headlights.

The seller is just as baffled as I am.
Reply
Old Dec 9, 2016 | 03:22 PM
  #21  
patrickkc's Avatar
Super Member
 
Joined: Mar 2009
Posts: 794
Likes: 9
From: Toronto, Hong Kong
E63S || C63 || E550 Coupe || Cayenne ||
I still have not figured out what's wrong with my headlight and why plugging them in doesn't work.

I have reread a few threads and looks like some of the pins maybe in the wrong place thus the DEPO headlights not lighting up at all in my C240.

Also as for coding, I was not able to code my car at all. STAR does not read / cannot connect with my car. No idea as to why.

I've had these lights sitting here for a year and a half now.. still not installed.
Reply
Old Dec 9, 2016 | 11:59 PM
  #22  
SunnyRayToronto's Avatar
Super Member
 
Joined: May 2009
Posts: 904
Likes: 22
From: Toronto, Ontario, Canada, eh!
2003 C230 Sports Coupe, Paprika Metallic Red, Auto, Pano, Leather
At your car's OBDII connector under the driver-side dashboard, unscrew and remove that little plastic door & surround trim that cover and goes around the OBDII connector. This will allow the OBDII connector cable plug from STAR to go deeper into your car's OBDII connector for a better connection.

Last edited by SunnyRayToronto; Dec 10, 2016 at 12:12 AM.
Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 10:11 AM.

story-0
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-1
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-2
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-3
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-4
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-5
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-6
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-7
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-8
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-9
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE