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what precautions to take when welding x-pipe?

Old Dec 17, 2009 | 12:01 AM
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2012 C63
what precautions to take when welding x-pipe?

Hey, thinking of installing x-pipe on my c300; when I'm ready to weld the pipes, what precautions must I take, if any. Should i disconnect the battery, will this affect the on board computer in any way.

can anyone help. thanks
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Old Dec 17, 2009 | 12:44 AM
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Mercedes C300 Sport, BMW 745Li, VW Mk6 Golf TDI
no need to disconnect the battery. Obviously engine off and wear all welding safety gear.
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Old Dec 17, 2009 | 06:09 AM
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W204 C180 / W176 A45
If it's TIG welding then you'll need to disconnect the battery. Generally TIG welding is used when welding anything on the exhaust system.
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Old Dec 17, 2009 | 08:16 AM
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late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
TIG or Gas weld. TIG is superior - Make sure you earth the pipe close to where you weld. You don't want that sort of power trying to run through the car's circuitry.

If you disconnect the battery you really need to connect a quiescent power device prior to doing this to keep the car alive & prevent having to resynch everything. Also reduces the risk of blowing a SAM.
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Old Dec 17, 2009 | 09:16 AM
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THE WELDER THATS YOU.

THANKS FOR THE REPLEY, BUT GOT TO DIFFERENT OPINIONS; I GUESS THE SAFEST THING TO DO IS DISCONNECT THE BATTERY, BUT CAN ANYONE CLARIFY THIS.
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Old Dec 17, 2009 | 09:31 AM
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From: Llandudno, Cape Town, South Africa
late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
I think you got two opinions because lifting the battery earth strap is not necessary if you gas weld & is if you high amperage electric weld.

If you disconnect the battery without providing a small power source to the car you will have to resynch many things like windows & sunroofs etc. See stickies on the 203 forum for all the things it effects. 204 is similar.

Also - if you disconnect the battery be careful & equally careful reconnecting. No shorts, sparks etc or you will blow a SAM.
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Old Dec 17, 2009 | 04:09 PM
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AZN is right, you don' need to disconnect anything or the battery. I just got the x-pipe installed on my car on Monday and everything went perfectly fine so just take it to the muffler shop and tell them that you want the x-pipe installed and that you want the resonator out and Im pretty sure they will know what to do.
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Old Dec 17, 2009 | 04:15 PM
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late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
Originally Posted by Boris0126
AZN is right, you don' need to disconnect anything or the battery. I just got the x-pipe installed on my car on Monday and everything went perfectly fine so just take it to the muffler shop and tell them that you want the x-pipe installed and that you want the resonator out and Im pretty sure they will know what to do.
Did they TIG weld or gas weld????
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Old Dec 17, 2009 | 04:21 PM
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THANKS FOR THE HELP
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Old Dec 17, 2009 | 04:25 PM
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From: TORONTO, CANADA
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WHEN I PURCHASED MY 2010 C300 4-MATIC; TO MY SURPRISE IT HAD SPECIAL EDITION MATS IN THE CAR, ALSO NOTICED THAT RIMS WERE DIFFERENT STYLE AND THE FRONT LIGHTS WERE SMOKE COLOUR FROM FACTORY.

DOES ANYONE KNOW IF THESE ARE THE ONLY DIFFERENCES?

Last edited by flowfab; Dec 17, 2009 at 04:33 PM.
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Old Dec 17, 2009 | 04:32 PM
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I WILL PLAY IT SAFE I'LL TELL THEM TO TIG WELD.
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