C32 AMG, C55 AMG (W203) 2001 - 2007

Intercooler pump for c32

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old 11-05-2008, 02:14 AM
  #1  
Senior Member
Thread Starter
 
EURO KNG's Avatar
 
Join Date: Aug 2008
Location: Tracy///Fremont Bay Area , CA
Posts: 328
Likes: 0
Received 0 Likes on 0 Posts
03 C32 AMG
Intercooler pump for c32

Is it easy to change ? or should I have someone do it? also any suggestions where to buy it from thanks in advance.
Old 11-05-2008, 03:10 AM
  #2  
Senior Member
 
D_Star's Avatar
 
Join Date: Apr 2005
Posts: 485
Likes: 0
Received 0 Likes on 0 Posts
05 CLK55
You would need to remove your bumper to change the intercooler pump.
Old 11-05-2008, 03:30 AM
  #3  
MBWorld Fanatic!
 
1qikctr's Avatar
 
Join Date: Apr 2004
Location: sf
Posts: 1,613
Likes: 0
Received 2 Likes on 2 Posts
Merc power
It's easy, you should come to the mini meet held in millbrae. I can give you a quick VERBAL over view on how to changed out the IC pump.
Old 11-05-2008, 03:44 AM
  #4  
Senior Member
Thread Starter
 
EURO KNG's Avatar
 
Join Date: Aug 2008
Location: Tracy///Fremont Bay Area , CA
Posts: 328
Likes: 0
Received 0 Likes on 0 Posts
03 C32 AMG
Originally Posted by 1qikctr
It's easy, you should come to the mini meet held in millbrae. I can give you a quick VERBAL over view on how to changed out the IC pump.
Hey 1qickctr , I really wanna go to the meet but I might have some family stuff to do on the 15th.If I can get out if it I will be there for sure.
Old 11-05-2008, 03:22 PM
  #5  
Super Member
 
60n5pt1's Avatar
 
Join Date: Aug 2006
Location: san jose, ca
Posts: 510
Likes: 0
Received 3 Likes on 3 Posts
2002 C32 1987 190E 2.3 334K miles and going
Originally Posted by D_Star
You would need to remove your bumper to change the intercooler pump.
I've done this twice, first on a OEM Bosch and then a Ford Lightning 150.
I now have the CM30.
Never had to remove the bumper, obviously, the wheel has to come off first and the wheel well cover.
The actual remove and replace time only took me about 45 minutes which included removing the bracket and rewiring (splice) the leads with wire nuts.
If you're using the CM30, you can't use the original bracket (too big). I used the clamp that came with the CM30 but could only bolt one hole of the clamp. Make sure you tighten it enough (add a lockwasher). Worse case if the bolt loosens and falls off, the inlet/outlet plumbing would still keep the pump from going anywhere. Total time I'd say, is about 1 1/2 hours.
good luck!
Old 11-05-2008, 03:51 PM
  #6  
MBWorld Fanatic!
 
pointman's Avatar
 
Join Date: Jun 2003
Location: nj
Posts: 4,705
Likes: 0
Received 2 Likes on 2 Posts
a car that can't do the throttle reset.
Is a "coolant circulation pump" the same thing? *hides*
Old 11-05-2008, 04:17 PM
  #7  
MBWorld Fanatic!
 
Gramma_Benz's Avatar
 
Join Date: Jul 2007
Location: East Bay, Bay Area
Posts: 2,000
Received 20 Likes on 16 Posts
2002 C32, 2012 S550
See this thread:

https://mbworld.org/forums/c32-amg-c55-amg-w203/146457-1fastc32-s-cheep-intercooler-pump-replacement.html
Old 11-05-2008, 05:46 PM
  #8  
Senior Member
Thread Starter
 
EURO KNG's Avatar
 
Join Date: Aug 2008
Location: Tracy///Fremont Bay Area , CA
Posts: 328
Likes: 0
Received 0 Likes on 0 Posts
03 C32 AMG
I

Just ordered the intercooler pump from code3 .
Old 11-06-2008, 02:27 PM
  #9  
MBWorld Fanatic!
 
Fifth Ring's Avatar
 
Join Date: Nov 2005
Posts: 1,513
Likes: 0
Received 0 Likes on 0 Posts
C32 AMG
I used a Ford Lightning pump. The wiring needs to be spliced b/c Ford doesn't use the same plug as MB. There's a lot of little fussy work associated with the change, and you'll scrape a knuckle or two tightening belt clamps, but read the write ups here and take your time.

Buy some good stainless hose clamps. The factory crimp-on clamps cannot be re-used. (And getting them off was a b!tch.)
Old 11-06-2008, 03:45 PM
  #10  
Senior Member
Thread Starter
 
EURO KNG's Avatar
 
Join Date: Aug 2008
Location: Tracy///Fremont Bay Area , CA
Posts: 328
Likes: 0
Received 0 Likes on 0 Posts
03 C32 AMG
Originally Posted by Fifth Ring
I used a Ford Lightning pump. The wiring needs to be spliced b/c Ford doesn't use the same plug as MB. There's a lot of little fussy work associated with the change, and you'll scrape a knuckle or two tightening belt clamps, but read the write ups here and take your time.

Buy some good stainless hose clamps. The factory crimp-on clamps cannot be re-used. (And getting them off was a b!tch.)
Is it easy with the johnson pump from code 3 or the same ?
Old 11-06-2008, 05:16 PM
  #11  
MBWorld Fanatic!
 
Gramma_Benz's Avatar
 
Join Date: Jul 2007
Location: East Bay, Bay Area
Posts: 2,000
Received 20 Likes on 16 Posts
2002 C32, 2012 S550
Should be easier if not the same. I THINK the wiring harness with the CM30 is plug and play.
Old 11-06-2008, 06:29 PM
  #12  
Senior Member
 
D_Star's Avatar
 
Join Date: Apr 2005
Posts: 485
Likes: 0
Received 0 Likes on 0 Posts
05 CLK55
Originally Posted by 60n5pt1
I've done this twice, first on a OEM Bosch and then a Ford Lightning 150.
I now have the CM30.
Never had to remove the bumper, obviously, the wheel has to come off first and the wheel well cover.
The actual remove and replace time only took me about 45 minutes which included removing the bracket and rewiring (splice) the leads with wire nuts.
If you're using the CM30, you can't use the original bracket (too big). I used the clamp that came with the CM30 but could only bolt one hole of the clamp. Make sure you tighten it enough (add a lockwasher). Worse case if the bolt loosens and falls off, the inlet/outlet plumbing would still keep the pump from going anywhere. Total time I'd say, is about 1 1/2 hours.
good luck!
I should have went with your route!
Old 11-06-2008, 06:49 PM
  #13  
MBWorld Fanatic!
 
Gramma_Benz's Avatar
 
Join Date: Jul 2007
Location: East Bay, Bay Area
Posts: 2,000
Received 20 Likes on 16 Posts
2002 C32, 2012 S550
Here's some specs for reference:

https://mbworld.org/forums/showpost.php?p=2386179&postcount=1

Well ive been looking over performance specs for the stock IC pump, the Johnson cm30 pump, and various other pumps on the market... I have done quite a few dedenbear pumps on cobras. The overall performance increase is unbelievable. it drastically lowers intake temps. I just need to figure out whether its worth it or not

Heres what ive come up with

:: Stock pump ::
Inlet: 20mm
Outlet: 20mm
Capacity: 14 lpm / 3.7 gpm
Current Draw: 2.1 amps

:: Johnson pump ::
Inlet: 20mm
Outlet: 20mm
Capacity: 22 lpm / 5.8 gpm
Current Draw: 2.2 amps

:: Dedenbear IC pump ::
Inlet: 3/4 npt
Outlet: 3/4 npt
Capacity: 56.8 lpm / 15gpm
Current Draw: 2.8 amps

Now considering that I am putting a larger heat exhanger on my car, i am afaid that the Stock/Johnson pumps just dont flow enough fluid to support the gallon's worth of increase in the cooling system. Although the dedenbear pump does cost about twice as much as a johnson, it flows about 3 times as much fluid.
Old 11-06-2008, 07:42 PM
  #14  
MBWorld Fanatic!
 
SilverBulletAMG's Avatar
 
Join Date: Aug 2006
Location: Keesler AFB, Gulfport, MS
Posts: 1,717
Likes: 0
Received 0 Likes on 0 Posts
C32 AMG
Originally Posted by Gramma_Benz
Here's some specs for reference:

https://mbworld.org/forums/showpost.php?p=2386179&postcount=1

Well ive been looking over performance specs for the stock IC pump, the Johnson cm30 pump, and various other pumps on the market... I have done quite a few dedenbear pumps on cobras. The overall performance increase is unbelievable. it drastically lowers intake temps. I just need to figure out whether its worth it or not

Heres what ive come up with

:: Stock pump ::
Inlet: 20mm
Outlet: 20mm
Capacity: 14 lpm / 3.7 gpm
Current Draw: 2.1 amps

:: Johnson pump ::
Inlet: 20mm
Outlet: 20mm
Capacity: 22 lpm / 5.8 gpm
Current Draw: 2.2 amps

:: Dedenbear IC pump ::
Inlet: 3/4 npt
Outlet: 3/4 npt
Capacity: 56.8 lpm / 15gpm
Current Draw: 2.8 amps

Now considering that I am putting a larger heat exhanger on my car, i am afaid that the Stock/Johnson pumps just dont flow enough fluid to support the gallon's worth of increase in the cooling system. Although the dedenbear pump does cost about twice as much as a johnson, it flows about 3 times as much fluid.
According to results from C3P, the intercooler is the bottleneck so even with a bigger pump it won't matter past a certain point. They even eluded to the fact that too much flow could do damage to the system and cause it to run hotter as it gets backed up in the intercooler. I would think 15gpm is WAY overkill unless you went with a bigger, higher flowing IC.
Old 11-06-2008, 08:12 PM
  #15  
MBWorld Fanatic!
 
Gramma_Benz's Avatar
 
Join Date: Jul 2007
Location: East Bay, Bay Area
Posts: 2,000
Received 20 Likes on 16 Posts
2002 C32, 2012 S550
Originally Posted by SilverBulletAMG
According to results from C3P, the intercooler is the bottleneck so even with a bigger pump it won't matter past a certain point. They even eluded to the fact that too much flow could do damage to the system and cause it to run hotter as it gets backed up in the intercooler. I would think 15gpm is WAY overkill unless you went with a bigger, higher flowing IC.
Actually, I should have also made reference to post #15 in this same thread by Vadim @ VRP:
Unfortunately the graph no longer links.

https://mbworld.org/forums/showthrea...79#post2386179
Originally Posted by Vadim @ VRP
The graph below simplifies intercooler core efficiency versus coolant flow.

This is a somewhat generic graph, but the same principles apply to 32/55 cores. To achieve optimum cooling there is a certain flow that reaches efficiency peak, any extra flow after that results in a loss of efficiency, but the down slope is very shallow.

Last edited by Gramma_Benz; 11-06-2008 at 08:14 PM.
Old 11-06-2008, 09:42 PM
  #16  
Super Member
 
OverDrive's Avatar
 
Join Date: Oct 2007
Location: Bay Area, CA
Posts: 569
Likes: 0
Received 0 Likes on 0 Posts
Volvo
Originally Posted by 1qikctr
It's easy, you should come to the mini meet held in millbrae. I can give you a quick VERBAL over view on how to changed out the IC pump.
Since hes busy maybe you can give me a quick rundown\tip at the meet
Old 11-06-2008, 11:01 PM
  #17  
Super Member
 
60n5pt1's Avatar
 
Join Date: Aug 2006
Location: san jose, ca
Posts: 510
Likes: 0
Received 3 Likes on 3 Posts
2002 C32 1987 190E 2.3 334K miles and going
Originally Posted by EURO KNG
Is it easy with the johnson pump from code 3 or the same ?
Code3 carries the same CM30 model. It only comes with two lead wires and a
c-clamp.
Old 11-08-2008, 11:09 AM
  #18  
MBWorld Fanatic!
 
pointman's Avatar
 
Join Date: Jun 2003
Location: nj
Posts: 4,705
Likes: 0
Received 2 Likes on 2 Posts
a car that can't do the throttle reset.
Originally Posted by pointman
Is a "coolant circulation pump" the same thing? *hides*
Help a brother out!
Old 11-08-2008, 01:05 PM
  #19  
Super Member
 
60n5pt1's Avatar
 
Join Date: Aug 2006
Location: san jose, ca
Posts: 510
Likes: 0
Received 3 Likes on 3 Posts
2002 C32 1987 190E 2.3 334K miles and going
:: Stock pump ::
Inlet: 20mm
Outlet: 20mm
Capacity: 14 lpm / 3.7 gpm
Current Draw: 2.1 amps

:: Johnson pump ::
Inlet: 20mm
Outlet: 20mm
Capacity: 22 lpm / 5.8 gpm
Current Draw: 2.2 amps

The strange thing is the CM30 is a much smaller unit than the stock pump but has more capacity and faster flow rate. You could not use the OEM bracket to hold down the CM30 pump because it has a smaller diameter.
Old 08-19-2009, 05:45 PM
  #20  
Junior Member
 
Giorgiojustini's Avatar
 
Join Date: Aug 2009
Posts: 18
Likes: 0
Received 0 Likes on 0 Posts
2002 c32
Intercooler pump issue

I tested my intercooler pump and found there is no power coming through the harness. Tested fuse #5 and it has power. Wire short? or is there a relay or other fuse to look at? When does the pump come on? Thanks.
Old 08-19-2009, 06:24 PM
  #21  
MBWorld Fanatic!
 
320 dreamer's Avatar
 
Join Date: Sep 2008
Location: murfreesboro,tn
Posts: 3,152
Likes: 0
Received 0 Likes on 0 Posts
2003 porsche 996 turbo
Originally Posted by Giorgiojustini
I tested my intercooler pump and found there is no power coming through the harness. Tested fuse #5 and it has power. Wire short? or is there a relay or other fuse to look at? When does the pump come on? Thanks.
ressurection of an ancient thread! check the fuse in the trunk. i believe you have a 20 amp fuse there. pump comes on approx. 2000 rpm . stays on until engine shut off
Old 08-19-2009, 10:41 PM
  #22  
Junior Member
 
Giorgiojustini's Avatar
 
Join Date: Aug 2009
Posts: 18
Likes: 0
Received 0 Likes on 0 Posts
2002 c32
Originally Posted by 320 dreamer
ressurection of an ancient thread! check the fuse in the trunk. i believe you have a 20 amp fuse there. pump comes on approx. 2000 rpm . stays on until engine shut off
Thanks for your reply. I let the engine idle for about 10 minutes, put a 12V test light on the wire harness and tester did not light up. The 7.5 amp fuse in trunk did work. Im thinking a short in wire or is there a relay between fuse and pump that activates the circuit? Is this pump thermal activated?
Old 08-20-2009, 08:14 AM
  #23  
Newbie
 
mmisra's Avatar
 
Join Date: Aug 2009
Posts: 1
Likes: 0
Received 0 Likes on 0 Posts
c32
Hi, new on this - on that coolant pump,I hhave 2003 c32, replaced coolant pump for second time in May, but same thing has happened again. Is there a problem with relay or something- thats what MB are saying. How long should it take to fix this?? Thanks
Old 08-20-2009, 03:53 PM
  #24  
Super Member
 
60n5pt1's Avatar
 
Join Date: Aug 2006
Location: san jose, ca
Posts: 510
Likes: 0
Received 3 Likes on 3 Posts
2002 C32 1987 190E 2.3 334K miles and going
Originally Posted by mmisra
Hi, new on this - on that coolant pump,I hhave 2003 c32, replaced coolant pump for second time in May, but same thing has happened again. Is there a problem with relay or something- thats what MB are saying. How long should it take to fix this?? Thanks
This is a do-it-yourself. Otherwise, pay thru the nose at the stealership. Roughly a 1 to 1.5 hour job.
Get the Johnson CM30.

I've never had a relay problem with the Intercooler Pump.
Old 08-31-2009, 04:12 PM
  #25  
Junior Member
 
danish's Avatar
 
Join Date: Aug 2009
Location: Sweden
Posts: 20
Likes: 0
Received 0 Likes on 0 Posts
2003 C32T
Once again I have to change my IC-pump. This time the crappy Bosch lasted for almost a year... I decided to with the Johnson CM30 so I got one from the US. You can imagine my surprise when I saw that the pump is made in Sweden, where I live! Will install it in a few days, thanks Vomit for the help in the forum...

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.

Quick Reply: Intercooler pump for c32



All times are GMT -4. The time now is 09:43 PM.