C36 AMG, C43 AMG (W202) 1995 - 2000

valve cover gaskets installation.

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Old 11-05-2007, 01:48 PM
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s/c 99 c43 amg
valve cover gaskets installation.

ok so i noticed that both valve cover gaskets had small leaks so i ordered them and i thought that they were going to be like the head gasket flat like i thought, they are rubber and looks like one end goes in a grove or somthing i havent taken it apart but just wanted to comfirm before i do it. anyone ever do one, is it hard?
Old 11-05-2007, 03:00 PM
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1967 Morris Cooper "S", 1983 911SC, 1997 Toyota Tacoma, 1999 HD FXSTB, 1998 C43
Should not be a difficult job, only caveat be careful with those bolts/screws - they can cross thread very easily into the aluminum
Old 11-05-2007, 10:22 PM
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98 C43, 86 Porsche 951, 98 Volvo S70 T5M
Yeah, I got leaks too. Would be interested in some good info on this.
Old 11-06-2007, 08:54 AM
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s/c 99 c43 amg
Originally Posted by StapleGun
Should not be a difficult job, only caveat be careful with those bolts/screws - they can cross thread very easily into the aluminum
i have done them on my e30 and vr6 its very simple, but should i use some kind of adhesive like that stuff that turns rubbery i know some people use that for a better seal, do you happen to know the name?? well they will cross thread into the aluminum if the motor is hot not as much if its cold correct?
Old 11-06-2007, 07:22 PM
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i did one on a different car just last week
you can just use Permatex high temp gasket sealer from your local Schucks, Autozone, etc.
that's the product i used, very small amount only on the half moons
Old 11-07-2007, 02:23 AM
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98 c43, 2004 e55, 1997 toyota supra turbo, 1994 rx7 LS6/T56
actually most of the time are the valve cover baffles leaking, not the valve cover gaskets, I'd recommend get some rubber breather hoses as well, they are probably going to break when you remove the valve covers. So, get some M.B approve black silicon for the baffles as well.
Old 11-07-2007, 07:57 AM
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s/c 99 c43 amg
Originally Posted by OPTIONII
actually most of the time are the valve cover baffles leaking, not the valve cover gaskets, I'd recommend get some rubber breather hoses as well, they are probably going to break when you remove the valve covers. So, get some M.B approve black silicon for the baffles as well.
clueless on what your sayin, im pretty sure its the valve cover gaskets, at least thats what it looks like. probably a stupid question but what is a baffle. can i get that at any automotive store or do i have to get it from mb.
Old 11-07-2007, 02:19 PM
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98 c43, 2004 e55, 1997 toyota supra turbo, 1994 rx7 LS6/T56
the valve cover baffles on the top portion of the valve covers where the breather hoses connect to. They are sealed with black silicon, and 3 t25 torx screws, and make sure you don't over tighten the torx screws, they will snap very easily.
Old 11-07-2007, 02:36 PM
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s/c 99 c43 amg
Originally Posted by OPTIONII
the valve cover baffles on the top portion of the valve covers where the breather hoses connect to. They are sealed with black silicon, and 3 t25 torx screws, and make sure you don't over tighten the torx screws, they will snap very easily.
ok i see what your saying, thanks a bunch.
Old 11-09-2007, 12:42 AM
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05' S4 Avant, 91' 300E
Make sure you use sealant. Can't stress this enough. Use the mbz stuff. Part # 003 989 98 20 10 Retail is about 27$
Old 11-09-2007, 02:37 PM
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s/c 99 c43 amg
Originally Posted by 1badamg
Make sure you use sealant. Can't stress this enough. Use the mbz stuff. Part # 003 989 98 20 10 Retail is about 27$
yea i think i have some permatex laying around the garage somewhere, i just lost my lisence for 45 days so its sitting in my garage was thinking of supercharging it but im just trying to replace anything that i think needs to.
Old 11-09-2007, 07:58 PM
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my rt side valve cover was leaking and i put the gasket on it and it still leaked. then once i resealed the upper half i was all good. shouldn't take you more than 35 min tops. have fun.
Old 11-12-2007, 08:35 AM
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s/c 99 c43 amg
Originally Posted by MBHustla858
my rt side valve cover was leaking and i put the gasket on it and it still leaked. then once i resealed the upper half i was all good. shouldn't take you more than 35 min tops. have fun.
done, took me about an hour since i worked slow and clean , i let the permatex dry for a couple hours then ran the car no leaks, so im happy about that, now i just need to do the rest of the mods still deciding if i should stay n/a or go with the hps. so far ive gutted the intake box and i noticed a difference sounds nice too, i took out the cats and resignators and i felt a pretty big difference from that as well i love the way the car sounds and it still had the stock look to it, now i was thinking about sending out the ecu and getting the pulley set.
Old 11-26-2007, 09:13 PM
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98 C43, 86 Porsche 951, 98 Volvo S70 T5M
Thanks for the thread guys. I called a mechanic and asked them what it would cost and they quoted me 5 hours of labor. Looks like I'm going to be doing this myself. So I need 2x gaskets, sealer, and the valve cover baffles.

The list should go something like this:

1) Valve Cover Gasket x2.
P/N ? About $16-20 each.

2) Sealant
P/N 003 989 98 20 10 About $16.58 from oempartsdirect.com

3) Baffles
P/N ? $?

Can anybody fill in the part numbers for the baffles and gasket? The gaskets can be had from the dealer or:
http://www.autohausaz.com
http://www.autopartswarehouse.com

4) Torx size needed?

Just wanted to make sure this thread had good info in it for others and to make sure I have everything.
Old 08-21-2008, 02:07 PM
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98 C43, 86 Porsche 951, 98 Volvo S70 T5M
Just bumping this to see if anybody has the part numbers for the baffles. I'm hopefully going to do this soon.
Old 08-22-2008, 11:55 AM
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The baffles are fine, I think one of the posters above was saying that they are prone to leaking also. Its just the area within the valve cover that is to prevent excessive CC oil/stuff from exiting the breather hoses. Should be the same as replacing the valve cover gaskets. You could make your own with the proper permatex and filling the groove side just a little. Torque down and there is your gasket. Good luck man, maybe post some pics of the job. I've been meaning to do this but a little CC vaccum has been hiding the leaks
Old 08-23-2008, 09:01 PM
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190D 2.5 (x2), 190E 2.6, W202 C240,W202 C43 (C55), W210 E55, W212 E250CDI
Just remove the ignition coils (don't disconnect ignition leads, just lie them on the exhaust manifold), then remove the rocker covers.

When removing the rocker covers you will likely break the breather hoses (1 on RH, 2 on LH). This is ok, they are quite cheap. Replace all 3 to prevent revisiting later for idle problems.

Once the rocker covers are on the bench then remove the upper section of the rocker cover, this is the oil breather baffle. It has small hex key bolts holding it down, remove these then pry the baffle off.

With the baffles off, make sure the small orifice to the smaller breather hoses is clear. Check that a 1.5mm drill bit will pass through, if not then drill it out to 1.5mm. Early rocker covers had a smaller orifice which gets blocked too easily.

Reseal the baffles with a sealant and very lightly tighten the hex bolts. These bolts are for locating only, note that the main bolts also hold this baffle down once refitted.

Refit the rocker covers with new gaskets, checking that the gasket is correctly located at the back of the head also. Retorque to 8Nm. Refit ignition coils. Start engine and let idle for 10mins, checking for leaks.
Old 03-27-2013, 01:07 AM
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1998 Black Opal C43
Question: I think the valve covers or the coil packs had a special bolt. Where did you guys buy the socket to remove them?
Old 03-27-2013, 01:11 AM
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1998 Black Opal C43
Originally Posted by koich
Question: I think the valve covers or the coil packs had a special bolt. Where did you guys buy the socket to remove them?
Is it a Torx E-Socket?
Old 03-27-2013, 04:31 AM
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12' W204 C63 AMG coupe "T-Rex", 12' W451 Smart Fortwo Pulse (99' W202 C43 AMG sold)
You have revived an old thread, but yes they are Torx's and there are plenty of them on an MB engine, both male and female so having a set of both is necessary if you want to some "spannering"

Last edited by DRBC43AMG; 03-28-2013 at 05:04 AM.
Old 07-16-2013, 11:01 PM
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99 C43 AMG
Sorry to revive and old thread...again...but can someone confirm the breather hoses that will likely disintegrate when I take them off to replace a valve cover gasket?

I'm looking at doing the driver/left side for now, so just those hoses/part numbers would be great. I want to make sure I order the right parts.

Thx
Old 07-17-2013, 02:22 AM
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12' W204 C63 AMG coupe "T-Rex", 12' W451 Smart Fortwo Pulse (99' W202 C43 AMG sold)
Get the complete set for left and right. They are not expensive from the dealer. I would recommend you do both covers at the same time and be done with it. Recommend also to change the spark plugs when the covers are off. Access is easier ;-)
Old 07-17-2013, 01:26 PM
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99 C43 AMG
Thanks DRBC, I'll order the right side gasket today. Anyone know off hand the part numbers for the breather hoses?

Plugs/wires are already on order, so I'll make sure to do all that at the same time.
Old 07-17-2013, 04:59 PM
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99 C43 AMG
Bump, I'd love to know the part numbers for the breather hoses, want to place the order for the parts today if possible.
Old 07-17-2013, 05:43 PM
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12' W204 C63 AMG coupe "T-Rex", 12' W451 Smart Fortwo Pulse (99' W202 C43 AMG sold)
I don't have the numbers but I made a photo of the pipes when I received the order from the dealer. It may help..., but I need to get into the on line parts catalogue tomorrow

Check here in the meantime: https://mbworld.org/forums/5125798-post14.html


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