Sway Bar End Link Recommendations? Agency Power or ?
I've been researching aftermarket solutions and aside from Agency Power I have not been able to find any other recommendations. I have also read on this forum that the AP units squeak and rattle and many have not had good experiences with them.
Do people on coilovers just continuously replace these every 20k miles with OEM comparable units such as the Mahle aftermarket links? Or Moog? Or does anybody besides Agency Power actually make a decent setup? Thanks for your time!




I saw like 5 years ago a place called RPM did a batch of there own here:
https://mbworld.org/forums/c63-amg-w...end-links.html
But they haven't been around in a long time. Hopefully somebody has a solution!?




Some conflicting info on length (340mm or 260mm from the above linked thread), and I'm not near my car to measure myself, but you can find various lengths at a number of manufacturer websites - just need to make sure the length and adjustability range are ok, and the rod ends are quality bearings:
https://amrengineering.com/product/a...ybar-endlinks/
https://store.034motorsport.com/sway...-a5-s5-q5.html
Or even get any unit, and then replace the rod ends with something quality like from Aurora: http://www.aurorabearing.com/index.html
Last edited by BLKROKT; Feb 24, 2017 at 07:32 PM.




Thanks BLKROCT for the rod end link. If need be I will upgrade the rod ends.
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I wonder if I can find a machined aluminum hexagon rod threaded on both sides though? There's got to be something out there cheaper than buying something just for the rods and tossing the rest of it. I'll do almost anything to not give those AP guys a cent...
Last edited by BLKROKT; Feb 24, 2017 at 07:33 PM.
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I bet these could be made for about half the cost of the AP unit, with absolute top-end components. Top-tier rod ends are about $15ea. Nuts bolts and rods another $20.
Does anybody with the AP or other adjustable end links know the length of their Front and Rear rods? Or even the length of the OE ones handy?
Last edited by BLKROKT; Feb 24, 2017 at 11:20 AM.




http://www.jegs.com/i/Proforged/469/...FUZLDQodE2EK-g
http://www.jegs.com/i/UMI+Performanc...FZmCswodyMkCrQ
http://www.ws6project.com/user_stor/...ed4978a2f826b7
http://www.powerhouseperformance.ca/...roducts_id=266
http://www.ridetech.com/store/1955-1...ters-pair.html
Getting closer....
Last edited by BLKROKT; Feb 24, 2017 at 10:56 AM.




This looks like the winner, it's inexpensive, strong, and comes in a lot of lengths.
http://www.jegs.com/i/JOES-Racing-Pr...11159/10002/-1
These are 1-1/8" OD and made with 6061-T6 aluminum - the same size and material I've seen used on commercial products for end links, control arms, camber/toe arms, etc. I could make a whole bunch of these in different lengths to start replacing all sorts of things under there....
[EDIT: Just learned that you should make all control arms out of chromoly, rod ends can also be improved. But the OE control arms look pretty overengineered to me already - maybe just a bushing/bearing replacement? I'm guessing this is another reason why KMAC is more popular than new adjustable arms too. Hmm.)
Anyway, slap on some nice rod ends and VOILA, super high quality sway bar end links that hopefully won't squeak and bind like the AP ones are known to do. Hopefully.
Oh yeah, and it should come out to less than $50 each. Like I said, half the price of the least-expensive retail options out there, PLUS made with much higher-quality components.
Summit also has a million choices for aluminum suspension tubing here too: https://www.summitracing.com/search/...ibanner=SREPD4
More here: http://pitstopusa.com/c-132185-chass...ion-tubes.html
Last edited by BLKROKT; Feb 26, 2017 at 11:08 AM.




http://www.mwrench.com/Whitepapers/swaybarlinks.pdf - this is the best one
https://forums.nasioc.com/forums/sho....php?t=1761090
http://forums.vwvortex.com/showthrea...-Sway-Endlinks
https://www.mazdas247.com/forum/show...-Bar-End-links
This guy made adjustable rear control arms for his Benz using the same method: http://www.benzworld.org/forums/w201...mber-arms.html
I'm totally doing this. Add another project to the bonfire.
Last edited by BLKROKT; Feb 24, 2017 at 03:09 PM.




The measurements that matter are (all with rod ends fully screwed in):
- length of hex aluminum tube F/R
- total length with rod ends F/R
- length from center-to-center of rod ends F/R (optional)
- rod end measurements A B C D from the below diagram (optional)
Both Aurora and QA1 seem to be great quality and used interchangeably. Also should probably look at rubber rod end boots to keep them clean like these from RERS: http://sealsit.com/product/rers36pk-rod-end-boot/
I'm probably leaning towards the QA1 XM Enduro Series Chromoly spherical end links here:
https://www.qa1.net/rod-ends-and-rel...chromoly-steel
XML12 and XMR12 have the right thread for the Joe's Hex Tube - $28ea
I'll order the parts as soon as we have good measurements. Thanks again.
4 - XML12 QA1 XM Series Rod Ends @ $28ea = $112
4 - XMR12 QA1 XM Series Rod Ends @ $28ea = $112
4 - SG124 QA1 1/4" Stainless Spacers @ $5ea = $20
4 - SG1212 QA1 3/4" Stainless Spacers @ $5ea = $20
4 - Joe's Racing #11159 9" 3/4-16 Thread Aluminum Hex Tube (estimate length) @ $14ea = $56
8 - JNL12S 3/4-16 QA1 Steel Jam Nuts @ $1ea = $8
8 - Rod End Boots @ $4ea = $32
TOTAL = $360 for full 4pc F/R set
Not bad I think we finally have a better alternative

(and not a bad business to be in either when you consider that the 'scumbag-shop-that-shall-not-be-named' ones probably cost 1/2 that in lower-quality parts plus 5min of screwing together to make.... I'd like to be making well over 100% margins in my business too except in my world that would be called fraud....
)
Last edited by BLKROKT; Feb 25, 2017 at 04:27 AM.




Bar length with no rod ends: 8.75in - 222.25mm
Bar length with rod ends: 12.9in - 324.66mm
Length from center-to-center of rod ends: 11.5in - 292.1mm
Rod end measurements
A - 2.5 in - 63.5mm
B - Not quite sure how to measure this?
C - 1 5/16in 33.34mm
D - 1 7/8 in - 47.63mm




Bar length with no rod ends: 8.75in - 222.25mm
Bar length with rod ends: 12.9in - 324.66mm
Length from center-to-center of rod ends: 11.5in - 292.1mm
Rod end measurements
A - 2.5 in - 63.5mm
B - Not quite sure how to measure this?
C - 1 5/16in 33.34mm
D - 1 7/8 in - 47.63mm
I'm going to crawl under the car and take more measurements since Jasonjerkoff feels like shaming me into it today. The rod end threads each have about 1.5" of usable thread, so the 8" rod should be fine for the front. 9" is probably too long.





