Burger Motorsports 2018 C63 Dyno Testing
I've been talking with Jon @ BMS, who has been nothing but informative, helpful, honest, and professional when responding to all 1M of my questions... and I thought I would share some information with everyone, as this is something that I absolutely did not know or expect -- so there are probably some of you in the same boat as me...
I came from an 2007 e92 335i that was FBO w/ JB4... had no issues... since that time, I've upgraded to the C63 with the same plans -- FBO w/ JB4. I found out today that the JB4 NO LONGER DELETES THE CEL caused by cattless DP's (for all US models)... therefore, you will no longer be able to be FBO w/ JB4 and pass US emissions testing!! Huge let-down for me, but I guess BMS is going the same route as Dinan and not supporting Stage II modifications. They have apparently spread this across all their platforms for the US.
Just thought I'd share. Thanks again to Jon @ BMS for clarifying this for all of us. Still sounds like the best solution for a Stage I c63(s).
I've been talking with Jon @ BMS, who has been nothing but informative, helpful, honest, and professional when responding to all 1M of my questions... and I thought I would share some information with everyone, as this is something that I absolutely did not know or expect -- so there are probably some of you in the same boat as me...
I came from an 2007 e92 335i that was FBO w/ JB4... had no issues... since that time, I've upgraded to the C63 with the same plans -- FBO w/ JB4. I found out today that the JB4 NO LONGER DELETES THE CEL caused by cattless DP's (for all US models)... therefore, you will no longer be able to be FBO w/ JB4 and pass US emissions testing!! Huge let-down for me, but I guess BMS is going the same route as Dinan and not supporting Stage II modifications. They have apparently spread this across all their platforms for the US.
Just thought I'd share. Thanks again to Jon @ BMS for clarifying this for all of us. Still sounds like the best solution for a Stage I c63(s).
Unrelated, I wonder how many others went down the path of 335 -> c63. I ordered a 2007 E92 myself and had the JB on it, then went to a W204 then a W205
Whoa... I guess this all happened pretty recently. Yeah, Jon said it's just the US market that's not supporting DP's anymore... looks like I might be going down a different route now =(
The wonderful Democratic Peoples Republic of California has gone full-on crazy about companies based on Cali selling things that help people circumvent their CARB rules and testing. The are several small and mid sized tuning shops that have relocated to Nevada and Arizona in the last few years, as the powers that be have clamped down. This is also why BMS won't sell & ship the JB4 to Cali addresses.
Cali is a beautiful state, but between the taxes, cost of living, and the ultra-authoritarian and just plain insane government leadership, I don't know how people can live there and be happy.
We were able to get our new C63 strapped down today for a little tuning. Our development car is all stock with around 800 miles on the clock, base model, $68,000 sticker price. Fuel during testing was 91 with a couple gallons of E85 mixed in. We think these results will be repeatable on good quality 93 octane fuel but will retest in the future. Temps in the 70s.
The cliff notes:
1) Stock performed better than expected at 465whp / 490wtq, stock boost was ~9.5psi under these testing conditions.
2) Using the JB4 we raised boost up to 15.5psi peak but kept a nice taper up top to keep things safe. Power jumped up to 537whp / 597wtq.
3) We previously determined that the factory intake is a major restriction so we installed a prototype BMS intake system with the car on the dyno and the reduced restriction allowed it to hit 561whp.

4) We ended up dialing back torque a bit in the end to smooth out the power delivery but there is plenty on tap. This platform can probably break 700wtq if you really want it to.
5) With all the torque on the road we've set the JB4 to limit boost in 1st and 2nd gear for improved traction. It's a nice JB4 user adjustable option there for you when you need it.
Also worth mentioning the JB4 is different animal than all of the other C63 tuning boxes currently available for the platform. Offering CANbus, fuel control, wireless logging to your smart phone, and a lot more to be discussed later. We're just getting started here.
The Best of Mercedes & AMG
Custom maps that the an experienced end user would make is where you would start seeing some crazy *** numbers. Terry can always go back and release some good firmware updates once you guys start logging data from the s versions of this car. Main challenge is to keep the throttle 100% open all the time, and the throttle graph BMS posted above looks dead flat. If the same thing happens with 63s, I guarantee that it would be faster than non s.
You just cannot, I repeat cannot, compare dyno numbers from different sources or shops. Even two of the same brand of dyno (Dynojet vs Dynojet) aren't going to always put out the same numbers, as there are factors like smoothing and correction that the dyno operator programs into the computer for each run. That doesn't even take into account whether there is a load simulator on a particular Dynojet, which can make a difference in numbers as well.
As others here have mentioned, the only way that you can use dyno numbers as a point of reference is if they are a before and after comparison of the same car, on the same dyno, same testing conditions. That will give you a percentage increase that you can expect for the given change/modification. You cannot even use blanket hp numbers, because each car can vary in what it's baseline/stock output will be. So, to answer your question about what your S might run on BMS's dyno, all things being equal: if their non-S is putting down 465 stock, then an S should put out close to 500. Again, there are so many variables from car to car and run to run, that the 500 number pure speculation, but would be consistent with the general expectations. It's also very possible that 465 whp, stock, on BMS' C63 is an abberation. They may have a factory freak that puts out more power than the average non-S.
Just don't get too caught up in the numbers themselves. What you need to look at is: what did a car run stock vs what that car runs after a given modification. That will tell you how much of a power difference that mod might make. The track is where it really count's as you acknowledged and others already pointed out. The track will really show how the power is being put down, where the power is in the powerband, and how a given tuner makes the most out of what the car is capable of.
You just cannot, I repeat cannot, compare dyno numbers from different sources or shops. Even two of the same brand of dyno (Dynojet vs Dynojet) aren't going to always put out the same numbers, as there are factors like smoothing and correction that the dyno operator programs into the computer for each run. That doesn't even take into account whether there is a load simulator on a particular Dynojet, which can make a difference in numbers as well.
As others here have mentioned, the only way that you can use dyno numbers as a point of reference is if they are a before and after comparison of the same car, on the same dyno, same testing conditions. That will give you a percentage increase that you can expect for the given change/modification. You cannot even use blanket hp numbers, because each car can vary in what it's baseline/stock output will be. So, to answer your question about what your S might run on BMS's dyno, all things being equal: if their non-S is putting down 465 stock, then an S should put out close to 500. Again, there are so many variables from car to car and run to run, that the 500 number pure speculation, but would be consistent with the general expectations. It's also very possible that 465 whp, stock, on BMS' C63 is an abberation. They may have a factory freak that puts out more power than the average non-S.
Just don't get too caught up in the numbers themselves. What you need to look at is: what did a car run stock vs what that car runs after a given modification. That will tell you how much of a power difference that mod might make. The track is where it really count's as you acknowledged and others already pointed out. The track will really show how the power is being put down, where the power is in the powerband, and how a given tuner makes the most out of what the car is capable of.
Life saver -- will be sending you a DM!!




Having said that, wasn't the experience of others that on the W205 C63, doesn't the ECU "outlearn" the piggybacks and essentially nullify the modifications after time? I'm pretty sure this was discussed on this forum a few months back...?
Having said that, wasn't the experience of others that on the W205 C63, doesn't the ECU "outlearn" the piggybacks and essentially nullify the modifications after time? I'm pretty sure this was discussed on this forum a few months back...?
As far as "learning" around the piggyback...the short answer is no, the ECU will not learn around the piggy changes; certainly not to a point where it negates the piggy tuning. Modern ECUs (especially the Bosch ME series which are arguably the most advanced vehicle ECUs on the market right now) can learn rather quickly around signal modifiers like the old Apexi S-AFC and some electronic boost controllers, as they just alter the signal in-line and are one-way interceptor piggybacks. With those, the ECU sends out a signal, it gets modified, and when it gets to the sensor, the ECU sees that the signal it sent isn't the signal the sensor got. The ECU will then "learn" that it needs to adjust itself to a new sub-table to make the sensor correspond to what it should. The JB4 (and other modern piggybacks) is a two-way interceptor. The ECU sends a signal to the boost sensor, JB4 modifies it, sensor reports back to the JB4, which then tells the ECU that all is normal coming from the sensor. The ECU never really sees something different to "learn" around.
As far as "learning" around the piggyback...the short answer is no, the ECU will not learn around the piggy changes; certainly not to a point where it negates the piggy tuning. Modern ECUs (especially the Bosch ME series which are arguably the most advanced vehicle ECUs on the market right now) can learn rather quickly around signal modifiers like the old Apexi S-AFC and some electronic boost controllers, as they just alter the signal in-line and are one-way interceptor piggybacks. With those, the ECU sends out a signal, it gets modified, and when it gets to the sensor, the ECU sees that the signal it sent isn't the signal the sensor got. The ECU will then "learn" that it needs to adjust itself to a new sub-table to make the sensor correspond to what it should. The JB4 (and other modern piggybacks) is a two-way interceptor. The ECU sends a signal to the boost sensor, JB4 modifies it, sensor reports back to the JB4, which then tells the ECU that all is normal coming from the sensor. The ECU never really sees something different to "learn" around.
Just saying this from experience, when I got the JB4 for my car, the stock PSI I would get from my turbo was around 9 to 10 psi. Now after running the tune for atleast a year, if I go back to the stock map, I get 15psi as the base boost now. So something changed. Even if I disconnect the JB4. And I can tell you that my car atleast certainly did adapt to JB4. The most aggressive built in map that came with the tuner was giving me 3.9 0-60 on dragy, so I started trying something else. I started with the boost numbers of the most mild map, and started increasing the boost in very small increments from throughout the rpm range. Like 0.25 everytime until the ECU started pulling boost. And then slowly the ECU psi started to increase little by little. Eventually the ECU started giving me 15psi around 5000rpm. Which meant with a request of 7.5 psi over, I was seeing boost as high 23psi.( Values would be different for the 63 and 63s). So now if I use the same map the car ran 3.9 on, it consistently gives me 3.5s, with the lowest of 3.44s.
Last edited by munis; Oct 18, 2018 at 09:39 AM.
The C63 version appears different from the C43 version. From what I'm seeing in the data log posted at the start of the thread at least. That log shows an ECU boost target of ~9.5 psi, but the JB4 is targeting ~15. This setup seems to be more in line with N54 and N55 setups, where the JB4 is acting as the boost controller. If so, then there shouldn't be the same "learning" phenomenon that you are seeing on your C43. Maybe BMS can chime in and advise which tuning approach the C63 JB4 is using, to confirm one way or the other?
Thanks for the info Munis!



