Intercooler bleeding tool (final version)
Is this the correct sequence for starting with an empty intercooler circuit?
1) connect everything as shown in the first posts of this thread. Valve between the container with new fluid and intercooler fill hole is closed, preventing fluid from going into the intercooler circuit.
2) open valves at the intercoolers so the pump can suck air/fluid out of them
3) Turn on vacuum pump
4) Open valve from the fluid container, allowing fluid to flow into the intercooler circuit
Questions:
1) When do you open the valve to let fluid start flowing into the system? Do you wait until there is a certain pressure shown on the gage? What pressure?
2) Do you turn off the vacuum pump after opening the valve from the fluid container, or does the vacuum pump continue to run the whole time until the intercooler circuit is full?
Also, I’m trying something a little bit different and using this tank between the pump and intercoolers:
Last edited by sivikvtec; May 15, 2020 at 07:22 PM.
Is this the correct sequence for starting with an empty intercooler circuit?
1) connect everything as shown in the first posts of this thread. Valve between the container with new fluid and intercooler fill hole is closed, preventing fluid from going into the intercooler circuit.
2) open valves at the intercoolers so the pump can suck air/fluid out of them
3) Turn on vacuum pump
4) Open valve from the fluid container, allowing fluid to flow into the intercooler circuit
Questions:
1) When do you open the valve to let fluid start flowing into the system? Do you wait until there is a certain pressure shown on the gage? What pressure?
2) Do you turn off the vacuum pump after opening the valve from the fluid container, or does the vacuum pump continue to run the whole time until the intercooler circuit is full?
Also, I’m trying something a little bit different and using this tank between the pump and intercoolers:
https://www.amazon.com/gp/aw/d/B07L3...b_b_prod_image
A)
turn on intercooler pump
open intercooler valve (first time both, once big air out on by one )
create vacuum to max
open fresh coolant tank that shoots in until vacuum pressure gone
use transparent hoses for intercooler outputs to check air live
close fresh input, build vacuum up again and restart the A cycle
it can take up to 25L / 6.6 Gallon to get all air out
this is not about keeping it out, it's about removing air after opening the system or replacing hoses
the best thing to keep it out is the MB retrofit tank upgrade
never had air in again never
Is this the correct sequence for starting with an empty intercooler circuit?
1) connect everything as shown in the first posts of this thread. Valve between the container with new fluid and intercooler fill hole is closed, preventing fluid from going into the intercooler circuit.
2) open valves at the intercoolers so the pump can suck air/fluid out of them
3) Turn on vacuum pump
4) Open valve from the fluid container, allowing fluid to flow into the intercooler circuit
Questions:
1) When do you open the valve to let fluid start flowing into the system? Do you wait until there is a certain pressure shown on the gage? What pressure?
2) Do you turn off the vacuum pump after opening the valve from the fluid container, or does the vacuum pump continue to run the whole time until the intercooler circuit is full?
Also, I’m trying something a little bit different and using this tank between the pump and intercoolers:
Just still trying to wrap my head around this set up.
Thanks for your informative questions.
The Best of Mercedes & AMG




Tank 2792000185
Metal hose 2790980891
Rubber hose 2790980283
Can any one update links to parts and pieces needed to build the bleeding tool?
Also, Will this pump work?
Pmercury is the expert on this.
Last edited by Swamp_Fox; May 26, 2022 at 04:25 PM.
Works every time and you don't need all the science kit stuff I see in all of your pictures.
Materials needed:
- Generic coolant bleed funnel
- 3/8” ID clear PVC tubing (around 5ft total)
- Schrader valve core removal tool
- Scan tool / DAS
- Secure the funnel onto the low temp circuit fill cap.
- Remove Schrader valve cores from both intercoolers.
- Put about 2.5ft of PVC tubing onto each nipple, and place the ends into the funnel.
- Fill funnel with about 300ml of coolant mix. (Assuming system is already full, not much is needed as it will recirculate)
- Activate coolant pump.
- Massage the hoses to force any larger bubbles along.
- Let it run for about 5-10 minutes, until the flow is no longer aerated.
- Stop the pump.
- Disconnect the hoses and immediately install the valve cores. (The coolant in the funnel will prevent air from entering and instead force coolant out the nipples, use a few towels to avoid a mess)
- Plug the funnel and remove it from the fill cap.
- Enjoy your low intake air temps 😎
Last edited by krazykipa; Jul 27, 2023 at 08:02 PM.
John


Vacuum coolant filler. super simple to use and they are cheap to buy






