E-Class (W211) 2003-2009

2004 E320: Brake Warning Still on .....

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Old Jan 14, 2008 | 11:57 AM
  #1  
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2004 E320
2004 E320: Brake Warning Still on .....

Hi,

I replaced all 8 pads yesterday. All 3 sides have sensors.

1) I did not disable SBC --- can someone tell me how?

2) The brake pad wear light is still on. WHY? How do I reset it?

thnx
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Old Jan 14, 2008 | 12:03 PM
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2004 E320
2004 E320: How do I know if I have SBC??

hi,
How to tell if my car has SBC? I replaced all 8 pads yesertday ....upon driving, the same brake pad wear light came but nothing in red and no other warnings .... so do I have SBC?

thnx
seadweller
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Old Jan 14, 2008 | 01:45 PM
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If you did not lose any fingers, I would guess the car does not have SBC

Seriously, all W211 until the face lift have SBC brakes. There are photos shown in this forum from the SBC pump, you could identify it from your car.
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Old Jan 14, 2008 | 01:50 PM
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Yep, you have SBC, like it or not. Did you replace the brake wear sensors when you changed the pads? These normally break when you change the pads. New sensors are only a couple of bucks a pop. 2 for the front, and 1 for the rear if I remember correctly.
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Old Jan 14, 2008 | 02:01 PM
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.... nothing to brag about, it is a previous model....
Originally Posted by seadweller
hi,
How to tell if my car has SBC?
Open the hood, look at your ABS controller, (passenger side, spider-looking-thingy) if there is black module attach to it which label "SBC".
(usually 03~05 has SBC)

I replaced all 8 pads yesertday ....upon driving, the same brake pad wear light came but nothing in red and no other warnings
It might be interesting to know how did you change all your pads w/out disable SBC first. If you did change pads w/out disable SBC first, it will trigger the error code that require to STAR it.
Anyway, check your pad sensor, sensor wires.
And do couple restart sequence. ( turn your key to power position, step on your brake for 15~30 seoncds. Remove the key, and open your driver door. ( SBC will pressure, when you are getting in and out of your car w/ door open. )

thnx
seadweller[/QUOTE]
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Old Jan 14, 2008 | 02:48 PM
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Also, when you get into the car 1st thing in the morining, put your key in & step on the brake you will hear a whirring motor (pump) for a few seconds. 2007 > cars don't have SBC or make that noise.

There are several other things the car monitors that tell the car you are about to use it which will trigger the SBC pump.
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Old Jan 14, 2008 | 06:56 PM
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Originally Posted by seadweller
Hi,

I replaced all 8 pads yesterday. All 3 sides have sensors.

1) I did not disable SBC --- can someone tell me how?

2) The brake pad wear light is still on. WHY? How do I reset it?

thnx
Mine did not reset until I did the full service/oil change/filter, followed the owners manual for oil change then the + went away.
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Old Jan 14, 2008 | 08:59 PM
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Didn't you start a thread about this a couple of hours ago?

https://mbworld.org/forums/showthread.php?t=226358
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Old Jan 19, 2008 | 11:35 PM
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Originally Posted by seadweller
I replaced all 8 pads yesterday. All 3 sides have sensors. The brake pad wear light is still on. WHY?
The erroneous message may be caused by any of the following conditions:

- Brake wear sensor connector not completely plugged in
- Corrosion in the connector of the brake wear sensor
- Corrosion in the connector of the driver’s side SAM
- Open circuit or ground discontinuity between SAM and brake lining wear sensor

Revisit your work.

FYI:
As of MY06, the left front 50% brake wear sensor was eliminated from production.

If you are still under warranty, mention DTB P-B-42.10/90 and they will determine which sensor triggered the display message. Furthermore, they should check each sensor’s wiring harness over the complete run from the respective wheel up to the driver’s side SAM for kinks / crushed sections / chafing marks. Even slight damage can lead to a fault that occurs sporadically.
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Old Jan 20, 2008 | 08:46 AM
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Originally Posted by konigstiger
FYI:
As of MY06, the left front 50% brake wear sensor was eliminated from production.
Its about time,, too many brakes replaced way too early.
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Old Feb 11, 2008 | 11:13 AM
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2004 E320
Brake Pad Warning Not going Away: 2004 E320

ok folks,

I replaced all my 4 disc brake pads. I did not disconnect the SBC because I did not know I was supposed to.

After putting on new pads, The "Brake Pad Wear" indicator light is still on. So I thought it probably has to do with sensors. I made sure all the sensors were in as much as possible and plugs were fit in well and not loose. That did not work, the light is still on.

So since the sensors are closed loop sensors, I cut the wires and tied the wires together. In other words, I stripped and joined the sensor plug wires together, for each side and taped it with electrical tape and tucked it into the calipers.

Still I am getting that BRAKE PAD WEAR warning ....

How do I get rid of this warning? what might be wrong???

thanks,
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Old Feb 11, 2008 | 11:28 AM
  #12  
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2004 E320
No Brake Pad Sensors = No Warnings?

Is this true? No Brake Pad Sensors = No Warnings?

I am a very mecniacially inclined person and am always checking for pad wear and other stuff on my cars .... these brake pad sensors are a pain in the A$$ to deal with. If I take them all off, will I still get the BRAKE PAD WEAR warning or not? If I won't get the warning, then I rather take them off since I am on top of my record keeping and checking so I don't need no stinkin computer to tell me when to change my pads ....

thnx
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Old Feb 11, 2008 | 02:15 PM
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Of course you won't.

It ain't a "stinkin computer" either, it's just an electrical contact when the pad is worn down enough that the sensor contacts the rotor. No "calculation" involved.

Removing/replacing the sensors is the simplest part of a pad change.
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Old Feb 11, 2008 | 04:12 PM
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2003 E320
The sensor is a simple loop that is embedded into a hole in the top of the break pad. When the rotor wears the loop, it breaks continuity. That causes an infinite resistance. I BELIEVE that without the sensor , the FSS will permanently paste "return to workshop" in the display. Please note that I am deducing this from what I have observed. There may be a completely different scenario in fact. You may already know that there are at leat two specific sensors (one for each front wheel). I THINK the rear is a copy of one of the two fronts. The rubber plug is color coded.

All based on my 2003 E320
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Old Feb 11, 2008 | 04:23 PM
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plug in the sensor.... then just dont slide it into the brake pad... that way it wont wear and last forever......
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Old Feb 11, 2008 | 06:58 PM
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Lets make some assumptions here.

1) the circuit is properly connected. (I use the MB sensors to do this which as you point out is just a loop of wire inserted into the pad that is cut as the pad wears

2) All the brakes are installed properly.

If you cut the wires on the old sensor and connected them electrically so they have the same resistance as the sensor this would satisfy the logic to the computer.

Now,, even though you did not disconnect the SBC you still might have gotten away without being injured which is the primary reason for disconnecting the SBC. To prevent activation while your hands are on the caliper.

I found that my + went away when I did the reset of the FSS listed in the manual after my oil change. This reset caused the logic to check and confirm the brakes and with new pads sensors the logic is satisfied to remove the +

SO, have you serviced your car and activated the FSS reset as listed in the owners manual. If not and your only issue is the + in the maintenance window and the sensors / pads are correct. Reset at the next oil change should clear the +
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Old Feb 11, 2008 | 07:03 PM
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Originally Posted by Clinton Horn
The sensor is a simple loop that is embedded into a hole in the top of the break pad. When the rotor wears the loop, it breaks continuity. That causes an infinite resistance. I BELIEVE that without the sensor , the FSS will permanently paste "return to workshop" in the display. Please note that I am deducing this from what I have observed. There may be a completely different scenario in fact. You may already know that there are at leat two specific sensors (one for each front wheel). I THINK the rear is a copy of one of the two fronts. The rubber plug is color coded.

All based on my 2003 E320
Correct the sensor is just a loop of copper wire inserted in plastic and then inserted in the hold in the pad. If you don't need no stinking computer (or aint got no swatches ) The electrical circuit is satisfied if you cut the two wires to the sensor leaving the plug intact and then soldering and insulating the connetion. This would satisfy the system that the circuit/loop is correct. Or you could just secure the sensor to the caliper and not insert it.

But it sure sounds like a low of work to bypass a safety system. I do my own brakes and it is easy to buy and insert the sensor. The first sensor is the 50% warning anyway.. so why worry. Let the +_ show in the FSS window then when the next brake warning comes on for pads change them and sensors. That way you don't have to pull the wheel and measure the pad thickness. Sounds a lot easier to use the system as designed vs. trying to by pass. But just my opinion of course.
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Old Feb 11, 2008 | 09:44 PM
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brake sensor harness

have you checked you brake sensor harness for an open in the harness?
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