E-Class (W211) 2003-2009

Brake Squeal after rotor and brake change

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Old 06-02-2018, 01:57 PM
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2004 E320 4Matic
Brake Squeal after rotor and brake change

Hello everyone,

This is my first time posting online, therefore, please forgive my ignorance.

My W211 - 2004 e320 4matic front driver side brake had been squealing(high pitch) but the brake pads were not worn out. Also braking at high speeds would produce a vibration, which I determined to be rotors.
I decided to replace the rotors and brakes to solve both issues, while the vibration has stopped, the squealing is constant when I am driving and are elevated when i tap the brake or just use the brake.

I've made sure the plate behind the rotors is not touching to troubleshoot the constant high pitch squeal.

I've lubricated all point where the brake pad sits along with cleaned up any rust/grime on the caliper. I am out of ideas as to what else it can be.

Any assistance would be greatly appreciated.
Thank you
dungey
Old 06-02-2018, 02:11 PM
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1922 Ford Model T / no OBD
Silencing the brakes become whole science.
MB has very specific points, where the pads and calipers should be lubricated, but last 3 or 4 brake pads replacement I did with no lube and no silencing paste.
Only on 1 car I had very subtle squeal when I was just touching the pedal, but not to degree that would make me redo the job.
So my experience is that clean job is all it takes as in last years brakes come with stainless steel shims, that should not need any stuff on them.
I use only Akebono pads and don't replace rotors.
Old 06-02-2018, 06:21 PM
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2004 E320 4Matic
Thanks for sharing your experience and expertise Krzysztof.
What baffles me is that the same pads, rotors and method was followed on the passenger side brake and it seems to be okay...

I purchased Textar ePad W0133-2283396 Disc Brake Pad and Zimmermann W0133-1766768 Zimmermann Brake Disc Coated.

You think it's a good idea to redo the job and remove all lubricants?

Cheers,
Old 06-02-2018, 11:28 PM
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2007 cls550
Lightly scuff the rotors cross grain with sandpaper ned grit and let the pads bed into them. Google bed in procedures. Probably just glazed the rotors.
Old 06-03-2018, 01:27 AM
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2001 E320 Wagon, 2006 LBZ Silverado, 2007 E63 (sold), 2001 E55 (sold)
Did you bed in the pads? If you just installed them and drove normally it'd make sense that they're squealing.

I've always done a few very hard stops from around 60 mph and have rarely had issues with the pads making noise. Done this on many cars over the years.
Old 06-03-2018, 10:49 AM
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2004 E320 4Matic
Thanks for the responses.

I did not do the "bed in procedure" as frankly, I didn't know of the procedure. However, I did go to the outskirts of where I live and did a bunch of hard stops driving at 60mph or greater.

So your suggestions of the bed in procedure, is this still something worth doing after installing the rotors and brakes a month and a half later (or after n putting 1400 miles after installing brake) ?

Will I get same results doing the process while driving vs sandpapering?

Cheers,
Old 06-03-2018, 04:40 PM
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if you can get to front and back of rotors scuff crossgrain so you see very light lines on rotors. Then follow bed in procedure. Google videos as there are thousands of them and your pad manufacturer will have a process.
Old 06-04-2018, 09:35 AM
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2004 E320 4Matic
Thanks 95Viper, it looks like I may have to do that. As I followed bed in procedure yesterday and had no luck with constant squealing noise while driving and which it gets worst as soon as I tap on brakes.

However, when I slam the brake there is no noise.

Is it normal for this squeal to happen to one side of the rotor/brake?
Old 06-04-2018, 10:15 AM
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Glazing of rotor could happen on one side but so could grease or something. The caliper slides side to side on pins. Pins should be lubricated when pads are changed. After a change the caliper needs to adjust to new pads and rotors. Remember that the pistons on the calipers were pushed in so they need to set again.

Do do not just scuff the outside even if it means that you need to remove the rotors again to get to the inside. Go completely across the rotor so you can visibly see light scratches. Clean well with brake cleaner, Reinstall pads, grease pins and install calipers. Immediately follow a bed in procedure.
Old 06-04-2018, 10:26 AM
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I agree with kajtek1 too. I follow the procedures to lubricate the points that Mercedes says but I bet most squeaking comes from people getting grease on pads or rotors when trying to do so. Then people don’t clean rotors enough with brake cleaner or get grease on them again while installing calipers. Then don’t bed in probably.

Lastly there are are a lot of crap pads and rotors out there. Some are prone to make noise.
Old 06-04-2018, 03:55 PM
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2004 E320 4Matic
much appreciate the input 95viper.
This may be a ridiculous question but where can I get documentation on the points to grease?
I will remove the rotors and check on any grease and go from there.
Cheers,
Old 06-04-2018, 04:43 PM
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You won’t see any grease now. It would have been during the first few miles and could have contributed to the glazing. Now you just need to clean them really well and score across the grain. Be absolutely sure not to get anything on them when installing calipers.

I dont recall where where I got the picture when I did my CLS but it was available via google. Just a couple specific spots on the caliper to grease and back of pads.
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Old 06-08-2018, 03:47 PM
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2004 E320 4Matic


if you look closely near the grooves there is grime.
Hi again everyone,

So removed the brakes and caliper again, cleaned thoroughly, removed any grease or grime, and noticed a bit of grime on the pads (see image) .

I scuffed the rotors, reinstalled and followed bed in procedure. Unfortunately, the squealling is louder and consistent now, and it won't go. Get's much louder when I am lightly pressing the brakes and the squelling is more pronounced when I am at in city driving speeds.

It's quite embarrassing and really frustrating. And I am back to square one. The caliper seems to be in good shape as well. nothing that stands out. in fact the driver side is better than the passanger side and yet all my sound is coming from there. I also did discover that my left drive shaft boot was ripped and grease was everywhere, but don't see it on rotors.

Any more ideas and direction would be greatly appreciated.
Ps. I 've only had these pads and rotors on for about a month now.
Old 06-08-2018, 04:19 PM
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Did the pistons in the calipers all press in easily? Did you suck fluid out of reservoir and press all 4 pistons in...then top off when complete?

i wonder if a piston isn’t compressing or releasing?

I hate to give up but you might be in need of a trip to the independent mechanic.
Old 06-11-2018, 10:08 AM
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2004 E320 4Matic
So I decided to have another go at it. Cause it really was bothering me and after my last service, it just got worse.

I did another thorough clean up of the caliper mount, the caliper itself and I started to notice that the pins I had lubricated a few time still had some gunk on them and wasn't moving as freely as I hoped.
So I de-greased the caliper pin areas again, reapplied lubrication, ensured that it was moving freely and to my surprise, the squeal is gone (still a bit paranoid that it may come back).
I did end up relubricating metal to metal contact areas conservatively so there would be no spillover of lubricants onto the pad or rotors.

Thanks for all your help and now on to the cv boot/left drive shaft that's torn.
Old 06-11-2018, 05:06 PM
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Great news. So the pins were probably holding up a caliper from sliding and hung up on one side of the rotor.

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