E-Class (W211) 2003-2009

AC compressor diagnosing

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old Jul 26, 2022 | 12:19 PM
  #1  
echo512's Avatar
Thread Starter
Junior Member
 
Joined: Oct 2011
Posts: 28
Likes: 6
2008 E320 Bluetec
AC compressor diagnosing

My 2008 E320 Bluetec ate a belt yesterday, it went something like this:

1) Noticed a faint squealing sound.
2) Started seeing white smoke coming from under hood
3) squealing stopped, battery warning red light on dash
4) power steering lost
5) car continued to emit white smoke from under hood for 30 secs after

I was in my neighborhood when this happened, so I was able to get the car back home safely (took less than a min). Car had only be on less than 1-2 minutes as well.

This is the 3rd time belt had issues.
First time, I changed before breakage ~88k miles
2nd time, I changed when it broke, at ~130k miles
This time, it broke ~137kmiles.

All the pulleys spin freely/smoothly, EXCEPT for the AC/Compressor pully, which I can't turn by hand at all.
I don't know if this is normal (I didn't check last 2 times). IS this normal? or is this the issue?

IF the AC/Compressor is the issue, could this just be issue with the pulley/bearing and is this replaceable?
Or Is this a full ac/compressor unit replacement scenario?

Thanks for any feedback!
Reply
Old Jul 26, 2022 | 03:16 PM
  #2  
CaliBenzDriver's Avatar
Out Of Control!!
Community Builder
Community Influencer
Liked
Community Favorite
 
Joined: Apr 2019
Posts: 11,812
Likes: 6,707
From: Silicon Valley
W212 MY'14 M276-3.5NA @75kMi
Air con: A to Z 😳

Originally Posted by echo512
My 2008 E320 Bluetec ate a belt yesterday, it went something like this:

1) Noticed a faint squealing sound.
2) Started seeing white smoke coming from under hood
3) squealing stopped, battery warning red light on dash
4) power steering lost
5) car continued to emit white smoke from under hood for 30 secs after

I was in my neighborhood when this happened, so I was able to get the car back home safely (took less than a min). Car had only be on less than 1-2 minutes as well.

This is the 3rd time belt had issues.
First time, I changed before breakage ~88k miles
2nd time, I changed when it broke, at ~130k miles
This time, it broke ~137kmiles.

All the pulleys spin freely/smoothly, EXCEPT for the AC/Compressor pully, which I can't turn by hand at all.
I don't know if this is normal (I didn't check last 2 times). IS this normal? or is this the issue?

IF the AC/Compressor is the issue, could this just be issue with the pulley/bearing and is this replaceable?
Or Is this a full ac/compressor unit replacement scenario?

Thanks for any feedback!
Good job pining down your bad compressor. The pulley not spinning means it's a no-clutch always on proportional valve compressor.
You don't even have the option not to use it spins with engine. I think yours is done for... new unit!

The thing is compressor failure usually calls for extensive work: Condenser, Dryer, Pressure SW, TXV, Evap + Hose cleaning.
Any spec of junk left in the circuit will set you back to square one.


Last edited by CaliBenzDriver; Jul 26, 2022 at 03:21 PM.
Reply
Old Aug 9, 2022 | 01:14 PM
  #3  
echo512's Avatar
Thread Starter
Junior Member
 
Joined: Oct 2011
Posts: 28
Likes: 6
2008 E320 Bluetec
Ok, some updates:
  1. Compressor definitely bad. It was seized up.
  2. Reclaimed/flushed A/C system
  3. Replaced Compressor/dryer/expansion valve
    1. Replacing compressor wasn't bad, but I had to purchase a few sets of extensions (compressor inlet/outlet port) 6mm hex sockets for 3/8". I had E torx sockets for bolts already.)
    2. Replacing dryer was super easy. T25 star socket for 1/4"
    3. Expansion valve is under wiper cowl, wiper assembly. I had to buy a "puller" for this ($20). The drivers side arm was narrower than the passenger side, and I had to get creative to get the puller to work (used scrap pieces of metal).

Held vacuum -30mm Hg well.

Couple of notes for Recharging/adding r134a that was interesting.
1) The car's AC computer HAS TO BE reset so that the compressor will turn on. This is not something you can do with a generic scan tool. I purchased a iCarSoft MBII to reset. (~$100)
2) I purchased vacuum and gauges. Worked great. (<$100)
3) Cans of r134a I bought were a bit of marketing fraud. Cans list weights such as "Net 12 oz, 340g".. In the case of the w211 bluetec, full load is 0.95kg. You would think, oh, I need 3 cans, but only partial of the 3rd. Thus I bought three cans. But when I got home, I weighted each can, and each can was 12oz/340g. Was puzzled, as I'd think that each can should have been more than that because of weight of empty can. Anyway.. I didn't think much about it, and proceeded to charge the system. After the first can was empty, I weighted that, and it was exactly 100g.. This meant that each can only had 240g of r134a. Thus I actually needed 4 cans.
4) Cans of r134a I purchased, had "self-seal" technology. The tap I had wasn't "self-seal" friendly. I had to learn how to pierce the can (hold up close to ear while turning the *** to know when), and then of course, purging the line proved that it flowed ok. If it didn't flow, then I fiddled with the tap valve to find the "golden" spot. I wish I had a tap that was a no brainer.
5) took a LONG time to load it. But definitely turn your A/C on max, fans, all. Open all the doors so cabin temp remains higher. I warmed the bottles of freon by holding them by the engine fans.
6) In all, took me about 2 hrs to load in 3 cans (which again, isn't enough). Some of it was 1st time learning issue with can tap..

Well worth it. Spent overall ~$750 in parts (and got new tools!), where I was originally quoted $2500.

I'm attaching all docs I used.

Attached Files
File Type: pdf
Receiver_Drier.pdf (1.91 MB, 97 views)
File Type: pdf
W211 expansion valve.pdf (285.7 KB, 379 views)
File Type: pdf
W211 compressor.pdf (443.8 KB, 129 views)
Reply
Old Oct 23, 2022 | 01:55 AM
  #4  
ot1's Avatar
ot1
Super Member
 
Joined: Apr 2007
Posts: 633
Likes: 48
From: USA
2006 E320 CDI
I have a CPS CC-700 refrigerant scale, it is the type where you rest a 30lbs cylinder on the scale portion of the unit. As you fill your AC system it reads out how much refrigerant has left the cylinder. My AC requires 2.15 lbs according to the sticker on the hood, converted into ounces that is 34.5 oz. I am glad I don’t have to mess with individual cans anymore. My evaporator temperature is 34.5F with a freshly charged system.
Reply
Old Oct 23, 2022 | 02:30 AM
  #5  
ot1's Avatar
ot1
Super Member
 
Joined: Apr 2007
Posts: 633
Likes: 48
From: USA
2006 E320 CDI
Originally Posted by echo512
My 2008 E320 Bluetec ate a belt yesterday, it went something like this:

1) Noticed a faint squealing sound.
2) Started seeing white smoke coming from under hood
3) squealing stopped, battery warning red light on dash
4) power steering lost
5) car continued to emit white smoke from under hood for 30 secs after

I was in my neighborhood when this happened, so I was able to get the car back home safely (took less than a min). Car had only be on less than 1-2 minutes as well.

This is the 3rd time belt had issues.
First time, I changed before breakage ~88k miles
2nd time, I changed when it broke, at ~130k miles
This time, it broke ~137kmiles.

All the pulleys spin freely/smoothly, EXCEPT for the AC/Compressor pully, which I can't turn by hand at all.
I don't know if this is normal (I didn't check last 2 times). IS this normal? or is this the issue?

IF the AC/Compressor is the issue, could this just be issue with the pulley/bearing and is this replaceable?
Or Is this a full ac/compressor unit replacement scenario?

Thanks for any feedback!
If I am understanding you correctly between the 1st and 2nd belt change the car was driven only ~42,000 miles and between the second and third belt changes only 7000 miles.
Even though the belt tensioner pulley may turn freely, it may not hold the tensioner pulley angle true. When this happens ribs on the belt will begin to peel away. You can verify this tracking by looking straight down on the belt while the engine is running, if the belt is not tracking straight, the belt will have a wobble/drifting in it which you can notice by looking straight down on it. This can put a side load on any pulley that has grooves, could result in those bearings to fail prematurely.


Reply
Old Oct 24, 2022 | 11:30 AM
  #6  
echo512's Avatar
Thread Starter
Junior Member
 
Joined: Oct 2011
Posts: 28
Likes: 6
2008 E320 Bluetec
Originally Posted by ot1
If I am understanding you correctly between the 1st and 2nd belt change the car was driven only ~42,000 miles and between the second and third belt changes only 7000 miles.
Even though the belt tensioner pulley may turn freely, it may not hold the tensioner pulley angle true. When this happens ribs on the belt will begin to peel away. You can verify this tracking by looking straight down on the belt while the engine is running, if the belt is not tracking straight, the belt will have a wobble/drifting in it which you can notice by looking straight down on it. This can put a side load on any pulley that has grooves, could result in those bearings to fail prematurely.
Issue was definitely A/C pulley seizing up. I did look at the alignment of the belt after replacement, and it seems to be spinning quite well aligned.

As far as second belt dying at 42k miles, I had attributed that to my passenger side turbo charge tube leaking (which I subsequently fixed). The slit in the hose was spewing oil sludge all over the front of the engine, including belt/pulleys/etc.
It seems to me that this motor has so much torque, that it is often killing the engine mounts (I've changed my mounts twice now), and each time, the turbo hoses are prone to failure.
Reply
Old Oct 29, 2022 | 04:55 AM
  #7  
ot1's Avatar
ot1
Super Member
 
Joined: Apr 2007
Posts: 633
Likes: 48
From: USA
2006 E320 CDI
Originally Posted by echo512
Issue was definitely A/C pulley seizing up. I did look at the alignment of the belt after replacement, and it seems to be spinning quite well aligned.

As far as second belt dying at 42k miles, I had attributed that to my passenger side turbo charge tube leaking (which I subsequently fixed). The slit in the hose was spewing oil sludge all over the front of the engine, including belt/pulleys/etc.
It seems to me that this motor has so much torque, that it is often killing the engine mounts (I've changed my mounts twice now), and each time, the turbo hoses are prone to failure.
I have 192700 mi, changed my engine mounts only once at 139252 mi. An intercooler hose is cracking? Which side?

Reply
Old Oct 29, 2022 | 06:30 PM
  #8  
echo512's Avatar
Thread Starter
Junior Member
 
Joined: Oct 2011
Posts: 28
Likes: 6
2008 E320 Bluetec
Originally Posted by ot1
I have 192700 mi, changed my engine mounts only once at 139252 mi. An intercooler hose is cracking? Which side?
passenger side. Crack/slit near the coupling attaching to engine.

Either that or bad mechanics creating future work.
Reply
MB World Stories

The Best of Mercedes & AMG

story-0

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-1

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-2

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-3

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-4

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-5

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-6

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
story-7

10 Most Reliable Mercedes-Benz Models You Can Buy Used

 Verdad Gallardo
story-8

Mercedes Teases Updated EQS With Steer-By-Wire and a Yoke

 Verdad Gallardo
story-9

8 Mercedes Models With Poor Reliability Records

 Verdad Gallardo
Old Dec 8, 2023 | 11:59 AM
  #9  
ot1's Avatar
ot1
Super Member
 
Joined: Apr 2007
Posts: 633
Likes: 48
From: USA
2006 E320 CDI
Originally Posted by echo512
passenger side. Crack/slit near the coupling attaching to engine.

Either that or bad mechanics creating future work.
bad mechanics like to create return visits. I had bent my subframe hitting a manhole at night, idiot street repavers cut down the pavement to lay a new layer of asphalt down so the manhole was sticking up, no barricades around it, no street lights, raining…mercedes had it for 3 weeks due to mechanic shortage. Picked it up around 6pm, only the cashier was open for clients to pickup their cars after hours. Got about 2 miles down the road and started to hear a faint clicking sound when I step on the brakes, so I couldn’t turn around for service, rental car was already returned and they dropped me off at Mercedes. I had to drive about 50 miles to get home sound was getting worse, helicopter sound now, I exited the interstate, recalling what my GF said about the sound as she watched someones tire roll past her at night doing 40mph (hers).
pulled into a gas station and looked, I had only two lug bolts left, and both were loose on the left front, one was halfway out. I was just minutes away from loosing the wheel. I took bolts from two other wheels to get home

Last edited by ot1; Dec 8, 2023 at 12:02 PM.
Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 02:30 PM.

story-0
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-1
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-2
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-3
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-4
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-5
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-6
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-7
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE
story-8
Mercedes Teases Updated EQS With Steer-By-Wire and a Yoke

Slideshow: The 2027 update adds a fully digital steering system, revised styling, and potential charging upgrades as the company looks to revive interest in the luxury EV.

By Verdad Gallardo | 2026-04-04 10:24:38


VIEW MORE
story-9
8 Mercedes Models With Poor Reliability Records

Slideshow: From problematic air suspensions to early dual-clutch transmission issues, these specific models and years stand out as the least dependable modern Mercedes vehicles.

By Verdad Gallardo | 2026-03-26 18:08:10


VIEW MORE