Dealer Whopper or Amazing Fact?
I call BS on a standard engine requiring that. We've owned cars with DI engines and a plug change was a plug change. If this dealer is telling you this you are right to walk away.
If you use the correct plugs (OEM), they will line up within range, with the gap pointing at the injector, when installed and torqued to spec. We've verified this in the shop.
There are bulletins specifying to not use anything that isn't oem for this reason, it will not have the correct thread/ground strap alignment, and won't be indexed, causing misfires when the car is in ultra fine multi-pulse injection mode. I attached one of them that shows the basic concept. Def not false information from your dealer.
As far as "no way to index other than marking plugs and washers", you haven't seen how new things are made. CNC production means every thread is cut the same way, in the same position, every time. So it's entirely possible that every cylinder head and every spark plug, when put together, will be well within the cone of acceptable 'index' with no special tricks, so long as they are designed to be.
Last edited by ItalianJoe1; Jun 11, 2018 at 12:47 AM.
If you use the correct plugs (OEM), they will line up within range, with the gap pointing at the injector, when installed and torqued to spec. We've verified this in the shop.
There are bulletins specifying to not use anything that isn't oem for this reason, it will not have the correct thread/ground strap alignment, and won't be indexed, causing misfires when the car is in ultra fine multi-pulse injection mode. I attached one of them that shows the basic concept. Def not false information from your dealer.
As far as "no way to index other than marking plugs and washers", you haven't seen how new things are made. CNC production means every thread is cut the same way, in the same position, every time. So it's entirely possible that every cylinder head and every spark plug, when put together, will be well within the cone of acceptable 'index' with no special tricks, so long as they are designed to be.
Thank you for the very detailed input.
That is what can be called "over engineering". We are getting onto the field where even little things has to be done just right to make it run properly.
That was a surprise to me that "regular" street motor is that sensitive. I have seen it before on race engines where every 0.01 Hp matters, but it was not a reliability concern.
Max
Last edited by injunwiz; Jun 11, 2018 at 06:04 PM. Reason: spelling correction
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Thank you for the very detailed input.
That is what can be called "over engineering". We are getting onto the field where even little things has to be done just right to make it run properly.
That was a surprise to me that "regular" street motor is that sensitive. I have seen it before on race engines where every 0.01 Hp matters, but it was not a reliability concern.
Max
When the DI motor is in multi-pulse mode, meaning it fires the injector 2 or more times per cylinder firing, it does this to create a tiny puff of fuel in the very middle of the cylinder, as opposed to a homogeneous mixture. What this does, is create a cushion of air without fuel in it around the center of the combustion chamber, which acts as an insulator during the combustion. The flame has to start in the very middle, as there is very little fuel to burn and if the plug is facing away, it may not ignite at all. When all goes to plan, you get an effective power stroke like a smaller displacement engine, with very little heat loss to the metal of the engine due to the insulation of the air at the edges of the chamber which doesn't contain fuel so it doesn't burn. Removal of this quench action doesn't waste fuel and keeps emissions down, which is key. Honda has been doing this for years in max efficiency engines with standard injection even, using small lobes on the VTEC cam low side and other management tricks to get a shrouded combustion for efficiency. Benz is taking advantage of the high-powered Piezo fuel injectors and their fast switching time to do the same thing while still having solid performance.
Last edited by ItalianJoe1; Jun 11, 2018 at 10:00 PM.

Anyway, the other bit with direct injection is that it's now a 60 degree engine instead of the 90 in the previous version. That means the intake manifold has to come out in order to change the plugs which is basically why it's so expensive. You didn't have to do that in the previous engine and plug replacement was pretty simple and cheap.





