Loss of AC on W212 Bluetec
My 2011 E350 BT's AC stopped working. It blows no cool air at all. There's no visible leak that I can spot in the condenser nor anything obvious on any connections. I looked for related trouble codes but none showed up (but I don't have a very sophisticated ODBII reader). I discovered that these don't have clutched compressors so listening for it engaging doesn't work. I can't find any way to reset the AC system to eliminate any hiccups of the electronic type. I found a few reset methods online but none of them work on this car. I also can't sort out how to eliminate a stuck mixer valve - for all I know the AC is working but not switching over.
I would welcome any suggestions for troubleshooting to identify what's going on before taking it to the shop.




Do you have scanner who can read refrigerant pressure?
Start reading it on cold morning before engine start and then observe changes in pressure on hot afternoon.
I've read a bunch of posts related to AC failures. Several talk about intermittent AC issues and a few others about relay issues and mixer problems. I have a really good indy shop and if I can't sort it soon I'll drive over and have them scan it.




Latest deal in scanners is Autel dongle for $49 and it did extensive troubleshooting on my Sprinter.

I might have to upgrade my ODB2 capability. I love this car - it's been super reliable and a real pleasure to drive (3.5L diesel with a sport package and paddle shifters can be a lot of fun!). So it's worth the investment in tools
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Is your fan in front running at high speed? I had this happen and no cool air from vents. Turned out to be over charge in the system and after letting some refrigerant out the a/c started working correctly.
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Thanks kajtek1 for recommending an Autel reader - great tip. I picked up an A200M for $29 on Amazon and it did a good job of reading the Merc codes, but showed no AC faults (for anyone else with a Bluetec you download the "Benz" software and not the Benz Sprinter). I cleared and ran the car for about 1/2 and hour. While driving I put the foot down a few times and got frigid air immediately. It stayed cold while cruising around. When I got back to my garage I read the codes again. Still no AC codes. I drove it again the next day and warm air until I stomped on it - then: icebox. I read about a few other folks running into this problem - intermittent AC problems.
I'm getting suspicious of a pressure switch issue. I've had problems with them in the past getting flaky and throwing out erroneous pressures that screw things up. I can see a high pressure switch near the condenser. Looks like just a cheap diaphragm switch. I've read about low pressure hose collapses causing similar problems but I believe this was limited to W211 and not the W212. At this point it's off to the indy repair shop since best let them evacuate the system.
Assuming the system has to be opened anything else I should replace before I pay for an expensive recharge? Schrader valve, dryer, etc.?




Thanks kajtek1 for recommending an Autel reader - great tip. I picked up an A200M for $29 on Amazon and it did a good job of reading the Merc codes, but showed no AC faults (for anyone else with a Bluetec you download the "Benz" software and not the Benz Sprinter). I cleared and ran the car for about 1/2 and hour. While driving I put the foot down a few times and got frigid air immediately. It stayed cold while cruising around. When I got back to my garage I read the codes again. Still no AC codes. I drove it again the next day and warm air until I stomped on it - then: icebox. I read about a few other folks running into this problem - intermittent AC problems.
I'm getting suspicious of a pressure switch issue. I've had problems with them in the past getting flaky and throwing out erroneous pressures that screw things up. I can see a high pressure switch near the condenser. Looks like just a cheap diaphragm switch. I've read about low pressure hose collapses causing similar problems but I believe this was limited to W211 and not the W212. At this point it's off to the indy repair shop since best let them evacuate the system.
Assuming the system has to be opened anything else I should replace before I pay for an expensive recharge? Schrader valve, dryer, etc.?
Others feel differently, but I hate opening up a factory AC system if I can avoid it. At least I have a methodical indy shop run by retired Merc mechs.
Thanks for all the great advice and help!
Others feel differently, but I hate opening up a factory AC system if I can avoid it. At least I have a methodical indy shop run by retired Merc mechs.
Thanks for all the great advice and help!
If your scanner will show you all the HVAC live data, watch the compressor current, evap temperature, and system pressure. You should see the current go up, pressure go up, and temp go down. If you see only current, and no temp or pressure, but after a rev you get pressure and temperature changes with the current the same or going down, the valve is sticking closed.
System working pressures vary a bit by ambient temp, but assume 30-35ish low side, and 150-180 high side, if the system is working well and on full cold. The variable compressor will back down gradually as temperature demands are met, so it's common to see more even pressures if the system isn't working hard to meet the demands.
Last edited by ItalianJoe1; Jun 30, 2021 at 06:29 PM.








Others feel differently, but I hate opening up a factory AC system if I can avoid it. At least I have a methodical indy shop run by retired Merc mechs.
Thanks for all the great advice and help!
High ambient temperature raises the refrigerant pressure in the system and now I'm thinking this is a over charge issue coming from the factory. I had over charge with the system never opened after car was made and there seems to be others at this time when parts of the country are very hot.
High ambient temperature raises the refrigerant pressure in the system and now I'm thinking this is a over charge issue coming from the factory. I had over charge with the system never opened after car was made and there seems to be others at this time when parts of the country are very hot.
If you're not using gauges to charge the car, don't add refrigerant blindly.




Mercedes may not be counting for the very hot climate in some areas and their A/C charge level ends up too high during very hot days.
And it is not adding refrigerant to fix it. It is to let some out. That is what I did and that is the only difference in the system to before it started acting up.




Mercedes may not be counting for the very hot climate in some areas and their A/C charge level ends up too high during very hot days.
And it is not adding refrigerant to fix it. It is to let some out. That is what I did and that is the only difference in the system to before it started acting up.
Readings are: 180 psi on high side
32 psi on low side
Air temperature out the center vent 44F
Outside temperature 92 F.
Works quite well and it does a better job when I drive and get some more air flow thru the condenser in the front of the car.




A guy has a problem with A/C and asks for help. I'm trying to help by telling what I have gone thru with my car. What is your problem with that?




Bleeding refrigerant to see if it fixes the problem is very easy to do if you are at all hands-on person and then adding it back if it does not bring the fix is as easy. Very low cost procedure that any DIY person can do. Does not harm the car in any way when done but can be the fix for the issues.
My car was over charged from factory no matter what you say, period. It could be the case in many cars as these are serial product items.
Bleeding refrigerant to see if it fixes the problem is very easy to do if you are at all hands-on person and then adding it back if it does not bring the fix is as easy. Very low cost procedure that any DIY person can do. Does not harm the car in any way when done but can be the fix for the issues.
My car was over charged from factory no matter what you say, period. It could be the case in many cars as these are serial product items.
You extracted the refrigerant charge from your car and weighed it to confirm it was overcharged from new? Highly unlikely. You are guessing. I have seen countless cars not charged enough from the factory, particularly Japanese brands. But never seen a single car with too much refrigerant in it unless someone overcharged it during a repair.




You extracted the refrigerant charge from your car and weighed it to confirm it was overcharged from new? Highly unlikely. You are guessing. I have seen countless cars not charged enough from the factory, particularly Japanese brands. But never seen a single car with too much refrigerant in it unless someone overcharged it during a repair.


