E-Class (W212) 2010 - 2016: E 350, E 550

Plastic Welding With Staples Works Great!!

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Old 02-06-2023, 06:15 PM
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2013 E350 Facelift (Japan Import) 2007 E350 Elegance Wagon, 2014 E350 Wagon facelift model Jap Model
Talking Plastic Welding With Staples Works Great!!

With many thanks to @konigstiger showing me which sensor was No.4, I went to replace a faulty parktronic sensor that beeps when it wants and was slowly driving me nuts!! I ordered a new one and the scan tool said No.4 was faulty, once we learned which one was No.4 we set about pulling the front off the car, so much easier when done on a hoist/lift!!!

Once i got the front off and removed the long Styrofoam bar that covers all the radar and parking sensors i found one mount for a parktronic was half hanging off!

I thought now is a good time to test out my Aliexpress plastic staple welding tool.

After experimenting on an old bumper we had lying round the shop I worked out that if you get the staple red hot, release the trigger, let it cool 2-3secs and press it into the plastic you want to join, keep still for about 15-20secs then pull the gun back leaving the staple welded into the 2 pieces of plastic, I repeated this around the mounts feet to secure them to the back of the bumper and it actually worked very well!!

I pushed in the new sensor and put the car back together and now I can drive in peace and quite again!!

Cheers!









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Old 02-06-2023, 06:31 PM
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2011 E350 CDI 4Matic, Rover 75, Chevy K2500, 2 motorcycles
Yup, they are great. Mine looks just like that. I've done quite a bit of repairing on the plastic of my old bike (Triumph Trophy) in the past year. After 23 years the plastic cracks pretty easily.

I don't wait after the staples get red hot, though, and I count to 60 for each one to be sure they stay tight in the plastic before trying to remove the gun.
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Old 02-07-2023, 12:58 AM
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2014 - W212.065 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
I once glued my sensor with something suitable for plastic, 1 unit also kinda loose but not yet drop out.

What is that air line running the length of the bumper into a sensor ?
What is the function ?





Old 02-07-2023, 01:34 AM
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Great job, kudos to you
Happy Driving
Old 02-07-2023, 04:22 AM
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Something that may interest you is Plastic Welding for bumpers etc.
Airless Plastic Welder Model 6 (eastwood.com)

Comes with little plastic welding rods to fill gaps etc. They have some more; cheaper and crazy expensive.
Polyvance Nitro-Fuzer Digital Single Ga, With Cart and Generator 8203 (eastwood.com)

Model 7 Temp. Control Unit w/ Element (EURO PLUG) | Airless Welder Parts (polyvance.com)

Old 02-07-2023, 05:30 AM
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2011 E350 CDI 4Matic, Rover 75, Chevy K2500, 2 motorcycles
Originally Posted by ygmn
Something that may interest you is Plastic Welding for bumpers etc.
Airless Plastic Welder Model 6 (eastwood.com)

Comes with little plastic welding rods to fill gaps etc. They have some more; cheaper and crazy expensive.
Polyvance Nitro-Fuzer Digital Single Ga, With Cart and Generator 8203 (eastwood.com)

Model 7 Temp. Control Unit w/ Element (EURO PLUG) | Airless Welder Parts (polyvance.com)
I can see that first kit being a goldmine over here. Three or four small paid repairs would pay for it. The big hurdle for plastic welding always used to be the ABS motorcycle fairings and old luggage. Brittle. But, car plastics are generally not hard and brittle.
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Old 02-15-2023, 06:26 PM
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2013 E350 Facelift (Japan Import) 2007 E350 Elegance Wagon, 2014 E350 Wagon facelift model Jap Model
Originally Posted by S-Prihadi
I once glued my sensor with something suitable for plastic, 1 unit also kinda loose but not yet drop out.

What is that air line running the length of the bumper into a sensor ?
What is the function ?
Hello, they are for the Head Light Washers, do you have them on your car?
Old 02-16-2023, 02:40 AM
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2014 - W212.065 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
Ohh, now wonder the hose thank u
No, my country market cars is poor on options, you buy as-is, cant add anything. I do not even have a reverse camera


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