Please recommend a vendor to clone/replace my ECU




I'm now at the point of replacing the ECU. My latest troubleshooting makes this the next thing to replace unless there are some other things I should try.
Read on if you want to take the time to give it one last review before going with an ECU replacement:
In the past I had an error "Position sensor 1 for the accelerator pedal has a short circuit to positive" so I replaced the accelerator pedal. I tested it before replacing the manifold.
Then I went through the manifold replacement. (summary of work below)
On a hunch, I started it (misfires and all) and mashed the accelerator pedal a few times. The same accelerator error came up. In desperation, I tried yet another used accelerator pedal and the same thing occurred.
What I have tried:
- Replaced the manifold twice, first with a house-brand, then with an OEM
- Replaced all the coil packs
- Bought an injector tester and clean/tested all the injectors (new o-rings top and bottom)
- Checked coil pack connector continuity to the ECU
- Replaced the engine wiring harness (that was a lot of work)
- Load tested the ground pins to the ECU
- Cleaned the ECU and connectors with contact cleaner
- Bought a compression tester, it has compression
- Inspected the spark plugs - they were replaced within the last 10k miles, they looked fine
- Replaced the accelerator pedal twice
- Battery is fully charged and was replaced within the last two years
I'm now at the point of replacing the ECU. My latest troubleshooting makes this the next thing to replace unless there are some other things I should try.
Read on if you want to take the time to give it one last review before going with an ECU replacement:
In the past I had an error "Position sensor 1 for the accelerator pedal has a short circuit to positive" so I replaced the accelerator pedal. I tested it before replacing the manifold.
Then I went through the manifold replacement. (summary of work below)
On a hunch, I started it (misfires and all) and mashed the accelerator pedal a few times. The same accelerator error came up. In desperation, I tried yet another used accelerator pedal and the same thing occurred.
What I have tried:
- Replaced the manifold twice, first with a house-brand, then with an OEM
- Replaced all the coil packs
- Bought an injector tester and clean/tested all the injectors (new o-rings top and bottom)
- Checked coil pack connector continuity to the ECU
- Replaced the engine wiring harness (that was a lot of work)
- Load tested the ground pins to the ECU
- Cleaned the ECU and connectors with contact cleaner
- Bought a compression tester, it has compression
- Inspected the spark plugs - they were replaced within the last 10k miles, they looked fine
- Replaced the accelerator pedal twice
- Battery is fully charged and was replaced within the last two years




I'm now at the point of replacing the ECU. My latest troubleshooting makes this the next thing to replace unless there are some other things I should try.
Read on if you want to take the time to give it one last review before going with an ECU replacement:
In the past I had an error "Position sensor 1 for the accelerator pedal has a short circuit to positive" so I replaced the accelerator pedal. I tested it before replacing the manifold.
Then I went through the manifold replacement. (summary of work below)
On a hunch, I started it (misfires and all) and mashed the accelerator pedal a few times. The same accelerator error came up. In desperation, I tried yet another used accelerator pedal and the same thing occurred.
What I have tried:
- Replaced the manifold twice, first with a house-brand, then with an OEM
- Replaced all the coil packs
- Bought an injector tester and clean/tested all the injectors (new o-rings top and bottom)
- Checked coil pack connector continuity to the ECU
- Replaced the engine wiring harness (that was a lot of work)
- Load tested the ground pins to the ECU
- Cleaned the ECU and connectors with contact cleaner
- Bought a compression tester, it has compression
- Inspected the spark plugs - they were replaced within the last 10k miles, they looked fine
- Replaced the accelerator pedal twice
- Battery is fully charged and was replaced within the last two years
if pedal is good + harness is good and ECU has good GND/12v and 5V-Reference circuit is good...
then no two ways: new ECU !!




What is this 5V-Reference circuit and how can I test it? Is this a 5V reading on a pin on one of the sensors or at the throttle pedal?




What is this 5V-Reference circuit and how can I test it? Is this a 5V reading on a pin on one of the sensors or at the throttle pedal?
Pull the diagram for throttle pedal to see what signals are used then you'll know what exactly is happening.




In my 2012 S550 I had problem with the unsoldered pins in the CGW and I got all sorts of errors.
I don’t know where the CGW is located in the W212, perhaps forum can point to it?




In my 2012 S550 I had problem with the unsoldered pins in the CGW and I got all sorts of errors.
I don’t know where the CGW is located in the W212, perhaps forum can point to it?
W212 CGW is not solderless but Bosch upgraded the design to be "voltage sensitivity".
CGW gets increasingly unstable.... to prevent that:
-- REBOOT chassis to sanitize the CGW operation
-- Disable voltage swings with experimental "ALT-LIN"
Last edited by CaliBenzDriver; Mar 8, 2025 at 01:40 PM.
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W212 CGW is not solderless but Bosch upgraded the design to be "voltage sensitivity".
CGW gets increasingly unstable.... to prevent that:
-- REBOOT chassis to sanitize the CGW operation
-- Disable voltage swings with experimental "ALT-LIN"
> CGW is married to F-SAM... They happily live together in a tub awaiting for judgement-day flood water.
Where is this physically located? Is there a chance that a clogged sunroof tube could cause water to reach it?
> CGW gets increasingly unstable.... to prevent that:
> -- REBOOT chassis to sanitize the CGW operation
> -- Disable voltage swings with experimental "ALT-LIN"
How is the chassis reboot performed? I'm guessing that both batteries are disconnected for a period of time.
What is ALT-LIN? Google search didn't turn up anything I understood. I have an iCarSoft v3.0 that can read/clear all of my modules.
The Best of Mercedes & AMG




> CGW is married to F-SAM... They happily live together in a tub awaiting for judgement-day flood water.
Where is this physically located? Is there a chance that a clogged sunroof tube could cause water to reach it?
> CGW gets increasingly unstable.... to prevent that:
> -- REBOOT chassis to sanitize the CGW operation
> -- Disable voltage swings with experimental "ALT-LIN"
How is the chassis reboot performed? I'm guessing that both batteries are disconnected for a period of time.
What is ALT-LIN? Google search didn't turn up anything I understood. I have an iCarSoft v3.0 that can read/clear all of my modules.
The end goal is to effectively bypass the chaos built-into the W212 system.




My online search informed me that it is located in the passenger footwell. I figured that is the "tub" you mentioned.
I removed the seat and pulled the carpet back. I only found one module underneath the aluminum foot plate that had "Continental" written on it. There were also some junction box looking things that appeared to be for wiring to the rear of the vehicle.
I disconnected both batteries and am taking a break while I try to figure out where a wiring fault might be located.
One of the errors I got, despite trying three accelerator pedals, is "Position sensor 1 for the accelerator pedal has a short circuit to positive." The connector on the accelerator pedal itself is clean. I'm hoping to find some corrosion or something that is shorting things together.
It is dark here so I'm going after it some more tomorrow. I believe the F-SAM is under the fuse box under the hood and the CGW is behind the instrument cluster. I hope I find something wrong with the F-SAM connectors. I'm running out of things to fix.
Last edited by RWagz; Mar 18, 2025 at 08:27 PM. Reason: more info




Otherwise I have to take it to a specialist or dealer. Depending on the expense this could junk the entire car.
I'm now at the point of replacing the ECU. My latest troubleshooting makes this the next thing to replace unless there are some other things I should try.
Read on if you want to take the time to give it one last review before going with an ECU replacement:
In the past I had an error "Position sensor 1 for the accelerator pedal has a short circuit to positive" so I replaced the accelerator pedal. I tested it before replacing the manifold.
Then I went through the manifold replacement. (summary of work below)
On a hunch, I started it (misfires and all) and mashed the accelerator pedal a few times. The same accelerator error came up. In desperation, I tried yet another used accelerator pedal and the same thing occurred.
What I have tried:
- Replaced the manifold twice, first with a house-brand, then with an OEM
- Replaced all the coil packs
- Bought an injector tester and clean/tested all the injectors (new o-rings top and bottom)
- Checked coil pack connector continuity to the ECU
- Replaced the engine wiring harness (that was a lot of work)
- Load tested the ground pins to the ECU
- Cleaned the ECU and connectors with contact cleaner
- Bought a compression tester, it has compression
- Inspected the spark plugs - they were replaced within the last 10k miles, they looked fine
- Replaced the accelerator pedal twice
- Battery is fully charged and was replaced within the last two years




It shows most of my troubleshooting including replacing the engine side of the ECU wiring harness and load testing the grounds to the ECU. I have shot the parts cannon at it several times.
In summary:
- I had this accelerator pedal error message before I replaced the intake manifold.
- I mistakenly believed that the misfire issues were caused by the manifold replacement.
- At my wit's end I tried mashing the (replaced) accelerator pedal and I was able to reproduce the accelerator pedal error message. That was the day that cyls 1 and 4 never fired again, they were coming and going up until that point.
- I replaced the pedal one more time to be sure.
- I haven't been able to get a clean clone of the ECU.
- Extensive internet searches haven't turned up similar issues, except that the accelerator pedal errors were resolved by replacing the accelerator pedal.
- I'm on the hunt for corroded/shorted conductors, connectors, or modules.
- The dealer cost to troubleshoot and repair might total the car, which would be a shame since it is in great condition.




It shows most of my troubleshooting including replacing the engine side of the ECU wiring harness and load testing the grounds to the ECU. I have shot the parts cannon at it several times.
In summary:
- I had this accelerator pedal error message before I replaced the intake manifold.
- I mistakenly believed that the misfire issues were caused by the manifold replacement.
- At my wit's end I tried mashing the (replaced) accelerator pedal and I was able to reproduce the accelerator pedal error message. That was the day that cyls 1 and 4 never fired again, they were coming and going up until that point.
- I replaced the pedal one more time to be sure.
- I haven't been able to get a clean clone of the ECU.
- Extensive internet searches haven't turned up similar issues, except that the accelerator pedal errors were resolved by replacing the accelerator pedal.
- I'm on the hunt for corroded/shorted conductors, connectors, or modules.
- The dealer cost to troubleshoot and repair might total the car, which would be a shame since it is in great condition.
Can you post Fault Codes? Did you change all broken/superglued connectors ?




I just took apart the fuse box / cgw / f-sam. The PCB is fine. The enclosure is dry. All the connectors are clean. I can't find anything wrong there.
Here is a report from the diagnostic tool. I can cause the accelerator pedal code to show up by giving it full throttle.
https://usait.x431.com/Home/Report/r...us/timezone/-5
condensed version of the problem, with some hindsight:
- The start
- Full throttle caused it to go into limp mode. Shutting off and restarting the car returned things to normal.
- Full throttle caused it to happen again. I pulled the codes and replaced the accelerator pedal.
- It gets worse
- Unwisely I replaced the intake manifold at the same time (swirl flap issue) - huge distraction from the real problem!
- Misfires start. They stop for a while after I disconnect and reconnect the coil packs. The misfires come and go.
- I thought I had it fixed. I floored it and the cyl1+cyl4 misfires became permanent.
- All the troubleshooting surrounding the manifold, injectors, coil packs, testing injectors, etc do not change the problem.
- Even replacing the ecu engine-side wire harness doesn't change the issue.
- The accelerator pedal problem returns - is the manifold work unrelated to the issue?
- I floored it while it was misfiring and the accelerator pedal code showed up again.
- I replaced the accelerator pedal a second time, none of the problems change
- Hunting the electrical bug
- Can't get a good clone of the ECU
- Just removed and reinstalled the fuse box / cgw / f-sam - nothing wrong with the wiring. All clear and clean




Look at post 12 the SAM is not a gateway aka a router, te SAM is a control module
Look at post 9 there is no chaos built into the W212, W 211, W210 or W213 they all have organized electronic systems to manage communication
, but some who has so much hatred in his heart towards helpful members.... have even a LOUDER mouth.
Front SAM has dual duty dude !!, it also contains N93 Central Gateway. This is not the same gateway as the other gateway called N93/7 Chassis Gateway for Code 23P cars.
Go and spend your time reading on W212 CAN BUS topo, stop making a clown of yourself over and over again. See a shrink immediately.
.
.
.




SAM - Signal Acquisition Module and it controls basic functions like light's, etc
On w212/204 chassis, as you already posted the N93 ( CGW) and N10/1 (Front SAM ) are two modules completely different ( 2 different processors...) integrated under the same case and PCB
The processor corresponding with CGW manage the functions like any other separate CGW from any othe chassis including Data Container, System Diagnosis, Global Coding, etc
On w212 23P, there is indeed a second Gateway, but this is a Chasisis /Drivetrain Gateway that manages some extra functions and hardware.
This is the precursor of CPC.
Both 23P and non-23P vehicles still use the common CGW inside the case of Front SAM for connecting to the OBD to broadcast messages to all CAN networks, to monitor System Diagnosis, to keep Global Codings and so on.
I see nothing wrong on @Plutoe statements.
I also strongly believe in this:
"no chaos built into the W212, W 211, W210 or W213 they all have organized electronic systems to manage communication"
Last edited by trigital; Mar 20, 2025 at 03:03 AM.




Its nothing to do with you.
Its for Plutoe, King of Troll who loves to target Cali and me and some other members.
The past few months something went wrong with him.
.




I just took apart the fuse box / cgw / f-sam. The PCB is fine. The enclosure is dry. All the connectors are clean. I can't find anything wrong there.
Here is a report from the diagnostic tool. I can cause the accelerator pedal code to show up by giving it full throttle.
https://usait.x431.com/Home/Report/r...us/timezone/-5
condensed version of the problem, with some hindsight:
- The start
- Full throttle caused it to go into limp mode. Shutting off and restarting the car returned things to normal.
- Full throttle caused it to happen again. I pulled the codes and replaced the accelerator pedal.
- It gets worse
- Unwisely I replaced the intake manifold at the same time (swirl flap issue) - huge distraction from the real problem!
- Misfires start. They stop for a while after I disconnect and reconnect the coil packs. The misfires come and go.
- I thought I had it fixed. I floored it and the cyl1+cyl4 misfires became permanent.
- All the troubleshooting surrounding the manifold, injectors, coil packs, testing injectors, etc do not change the problem.
- Even replacing the ecu engine-side wire harness doesn't change the issue.
- The accelerator pedal problem returns - is the manifold work unrelated to the issue?
- I floored it while it was misfiring and the accelerator pedal code showed up again.
- I replaced the accelerator pedal a second time, none of the problems change
- Hunting the electrical bug
- Can't get a good clone of the ECU
- Just removed and reinstalled the fuse box / cgw / f-sam - nothing wrong with the wiring. All clear and clean
As the thread reach the CGW splendor, I would choose the full part of the glass and take advantage from the power of software implementation from the CGW.
With 10th percent of your spendings till now, you could search here on forum a link from where you can install proper Xentry, without any Spybots, no "special" manipulated OS on a SSD, that can run on a decent Windows laptop with Antivirus enabled. Together with an Openport interface you could reach 80$ top.
As you may know, misfires can be from combustion side ( too much or too little fuel quantities, pistons broken, air leakage, etc) or from electrical like sparks, injectors, etc.
Starting with a simple - not Chinese based Autel/Launch - step by step Xentry troubleshooting you could filter the defective part very easy......as your car like all MB's has a very well engineered CGW that can broadcast into the entire CAN network a lot of test and measurements routines, user friendly, with decent English, bla, bla....
The posted Fault codes are currently present on your car?
Removing parts to make a diagnosis, is not useful on premium brands and at almost in 90% of cases can complicate further repairs, not to mention about safety risk like fire or future accidents.
The CGW is directly connected to the OBD on one side and to the entire car at the other side.
Besides folklore, this little module can help you a lot.
Imagine how smart should be the technician that tries to diagnose a Ford or a Subaru....here on MB, anyone can get a proper way to make repairs only because Xentry has all the steps needed for CGW to start any routine.




You don't know the full story, I suggest you stay clear and not be in the list of his punching bags





I would stay on technical side of this great forum.
Peter
Last edited by dgmitch11; Jun 5, 2025 at 11:19 PM.




