---> CALI's hands-on ... STABLE CHASSIS VOLTAGE !!!




The bottom line is the powertrain electronics is proven sensitive to voltage swings meaning variable voltage is a factor in computer chaos factor, namely ECU/TCU poor performance.
How proven... by running stable self-regulated alternator output the powertrain runs better.
Every MB chassis is wired a bit differently with individual combinations of features... read: "your mileage may vary!"
This quick experimental tip is "NOT A CURE ALL" magic for chassis in crisis. It's more of a cherry on a good cake else not recommended to experiment for zero difference!
> ALT-LIN Enhancement:
- Disconnect Batt GND at brass stud + AUX GND (Reboot step1)
- Unplug ALT-LIN!
- CTEK float Batt on "AGM setting" while unplugged
- Reconnect Batt Main/Aux (Reboot step2)
- Set IC to display shop menu: Volt/Amp: 14.15Volts /1Amp.
Shop-Menu: 14.15V under 1A
Prior to using this tip I recommend you learn the steps how-to display battery vitals under your "shop menu" before starting the engine.
Doing this will let you monitor how the voltage and AMPERAGE are acting under normal operations.
-- Bosch excellent variable voltage is associated with normal voltage swings between 12.6V float and 14.9V bulk charging. Great!
-- I addition chassis issues can turn the 12.6V cycle into uncontrolled deep drain below 12.0V. This causes powertrain "Limp Modes, "X-Mas Tree" ESP/Pre-Safe warnings displays and premature battery EOL.
The easiest way about this is to disconnect ALT-LIN.. "We don't know what we dont know" so this is EXPERIMENTAL without any warranty.
It's entirely up to you to personally decide if you like factory voltage swings or experimental fixed voltage.

+++ ADDITIONAL SELF-HELP READING :
1 > Here.....
2 > Here.....
3 > Here.....
4 > Here.....
LIN disconnected from ALT

Last edited by CaliBenzDriver; Jan 15, 2025 at 01:58 AM.
This is the root cause for too many chassis struggles.
The bottom line is the chassis electronics is proven sensitive to voltage swings meaning variable voltage is a chaos factor.
How proven... by running stable self-regulated alternator output the powertrain runs better.
Every chassis is wired a bit differently with more or less options... read: "your mileage may vary."
This quick experimental tip is "not a cure all" magic for chassis in crisis. It's more of a cherry on a good cake else zero difference!
> ALT-LIN Enhancement:
- Disconnect Batt GND at brass stud + AUX GND (Reboot step1)
- Unplug ALT-LIN!
- CTEK float Batt on "AGM setting" while unplugged
- Reconnect Batt Main/Aux (Reboot step2)
- Set IC to display shop menu: Volt/Amp: 14.15Volts /1Amp.
Do you mind posting some pictures to make the thread more colourful : ) ?




What part do you need help with?
I don't like dumbed down: this is for ppl who like better : ALT-LIN SWITCH !
$1Ea on/off colourful switch wires included
Here we can not use "dummy solenoid" but we can cancel ECU code with On/Off switch wired in series with the LIN Line.

Last edited by CaliBenzDriver; Jan 14, 2025 at 11:55 PM.
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ALL THAT just for getting regular 14V STABLE voltage !!

What does that tell us :
If STABLE VOLTAGE runs better than VARIABLE VOLTAGE ??
---> engine/tranny are detuned by variable voltage!
We would hope the stock Voltage variations had nearly no impact on performance but this proves to be the opposite:
Voltage variations directly impact the W212 M276-NA 722.9P basic driveability performance.
One can decide to preserve basic chassis performance by disabling voltage swings.
This concludes the initial voltage experimentation.
> SETUP Choices :
-- STABLE setup ---> strong performance.
-- UNSTABLE setup ---> stock experience.
> Meaning the various modules firmware automatically tune up performance based on normal stable conditions where man-made VARIATIONS ARE HANDLED POORLY.
> ALL FIXES TOGETHER:
-- We've seen that pressed pin connection benefit stable networking by being soldered.
-- We've seen that stable oil pressure benefits camshafts VVT timing and life expectancy.
-- We've seen that stable voltage benefit the whole chassis operation.
The combination makes the 722.9 tranny a big winner.
Fast strong smooth timely shifts.
ENJOY!

> IGNITION COILS vs. VOLTAGE:
-- One of the effect of better primary coil voltage is stronger secondary voltage sparks.
-- Ignition COPS are a step-up transformer.
the primary coil is charged with current under 12 or 14Volts and the secondary coil output is a factor greater around 25,000Volt with tall spikes.
-- Meaning improving the AWGauge of ignition coil harness should yield further improvements (if stock coils can handle it??)
-- Spark voltage impact the exact cylinders timing.
With stable boltage we get predictable timings: exactly what ECU needs to fire mixture reliably.
> UNSTABLE HEAT :
Unfortunately unstable heat control is also used as a chaos factor!
Loosely controlled heat impacts driveability.
There's more to this topic than just the mapped Tstat heater to control opening...
it is NOT failed but at least heat temperature regulation works poorly.
Stable viscosity is essential for the work of VVT and Torque Converter.
-- Why ? because when heat removal is improved (MOD-4), viscosity is improved and performance as well.
-- Interestingly engine oil MOD-4 helps the ATF temperature control !! Tranny stays consistent.
The outcome is perfect shifts with low RPM torque unavailable with overheated ATF.
I don't know yet how to fix the poor heat regulation but recognize it as an issue.
- This can't be strictly Tstat heater...
- This may be ECU painted-GND at firewall...
- This may be circuit of TEMP Sensor....
- This may be wonky LOAD mapped calculation...
I think it's the combination!
Sensor tells stories to ECU that controls Tstat opening and fan speed poorly.
Bottom line is the heat control is UNSTABLE and we know there's nothing good about that... concealed without code!
Last edited by CaliBenzDriver; Jan 15, 2025 at 02:49 PM.
Plugged in.
Unplugged.
Last edited by JettaRed; Jan 15, 2025 at 01:32 PM.
https://cimg6.ibsrv.net/gimg/www.mbw...e01f7637c5.png
Plugged in.
https://cimg3.ibsrv.net/gimg/www.mbw...c058fbd03c.png
Unplugged.
I might do it this weekend too, like the 10th time I will be under there, hopefully we can disconnect it easily since we have 4matics and other things may be in the way..




Personally I DID IT SEPARATELY and realized floating battery was better than without doing it. So I recommend doing it.
The chassis works better with a floated battery besides having stable 14.15V from disabled ALT-LIN. There are drop voltage in PreFuse related to battery current.
Less current, less losses: more voltage!
Meaning engine timings are EXTREMELY SENSITIVE to good voltage... GDI ECU dislike any form of yo-yo.
Enjoy your enhanced ownership.

Last edited by CaliBenzDriver; Jan 15, 2025 at 03:06 PM.




Let me look..
Last edited by CaliBenzDriver; Jan 15, 2025 at 06:33 PM.
Personally I DID IT SEPARATELY and realized floating battery was better than without doing it. So I recommend doing it.
The chassis works better with a floated battery besides having stable 14.15V from disabled ALT-LIN. There are drop voltage in PreFuse related to battery current.
Less current, less losses: more voltage!
Meaning engine timings are EXTREMELY SENSITIVE to good voltage... GDI ECU dislike any form of yo-yo.
Enjoy your enhanced ownership.






