E350 fluctuating rpm on highway


I'm having this super weird problem that I have not been able to solve. Really need some ideas.
Car runs and idel fine. A while back I started feeling that the car shifted rough and while driving steady at highway speed the rpm starts to fluctuate. When the fluctuation happens the car almost feels like it moves back and forth. Like the car change gears but no gear change is really happening.
Change transfluid and filter. No change in above problem.
Took the car to a "Mercedes specialist". They found codes for nox sensor. Which my scanner could not see for some reason. Replaced sensor. No change in above problem.
Also did an adaptation, rough shifts started to go away. The only time it shifts rough is on upshift when rpm is high, such as after kickdown. It doesn't shift rough every time. Rpm still fluctuating.
Did some inspecting. Found a bad o ring on dipstick causing a vaccum leak, replaced it. Also disconnected battery and cleaned maf. The car runs great, no fluctuation, no hard shifts. Everything is well. For two weeks and about 3 gas tanks. Today, on the highway, the fluctuation started again for no reason. The fluctuation only occurs above 100 kph, varies between a couple of 100 rpm. Only at steady speed. If you drive in any other way the problem won't occur.
I've found a small tear in the new o ring since it was over sized and the only one I had att the time. Replaced with the right one. Disconnected battery, cleaned maf, new adaptation, visually checked for vaccum leaks, no change.
Any suggestions on what can cause rpm fluctuation, disappear for two weeks then come back? It could be an other vaccum leak but feels unlikely?
Car is in good condition, about a 100k km. No codes.
Any suggestions are much appreciated.




Is the problem the same in sport and eco modes?




I'm having this super weird problem that I have not been able to solve. Really need some ideas.
Car runs and idel fine. A while back I started feeling that the car shifted rough and while driving steady at highway speed the rpm starts to fluctuate. When the fluctuation happens the car almost feels like it moves back and forth. Like the car change gears but no gear change is really happening.
Change transfluid and filter. No change in above problem.
Took the car to a "Mercedes specialist". They found codes for nox sensor. Which my scanner could not see for some reason. Replaced sensor. No change in above problem.
Also did an adaptation, rough shifts started to go away. The only time it shifts rough is on upshift when rpm is high, such as after kickdown. It doesn't shift rough every time. Rpm still fluctuating.
Did some inspecting. Found a bad o ring on dipstick causing a vaccum leak, replaced it. Also disconnected battery and cleaned maf. The car runs great, no fluctuation, no hard shifts. Everything is well. For two weeks and about 3 gas tanks. Today, on the highway, the fluctuation started again for no reason. The fluctuation only occurs above 100 kph, varies between a couple of 100 rpm. Only at steady speed. If you drive in any other way the problem won't occur.
I've found a small tear in the new o ring since it was over sized and the only one I had att the time. Replaced with the right one. Disconnected battery, cleaned maf, new adaptation, visually checked for vaccum leaks, no change.
Any suggestions on what can cause rpm fluctuation, disappear for two weeks then come back? It could be an other vaccum leak but feels unlikely?
Car is in good condition, about a 100k km. No codes.
Any suggestions are much appreciated.
60psi steady or collapsing?
You can spend a little on new sparkplugs + boots. Coils are ok.
Its interesting how you noted that rebooting helps sanitize this. How about doing battery float charge?
The disturbed tranny is a side effect of your engine acting poorly. It will normalize as soon as engine runs predictably.
By Nox you mean Lambda sensors right?
This help your ECU run well given enough fuel is on tap.


Been thinking about lock up clutches as well. But to my understanding the 7g has lockup in all gears? This only happens above 100-110 kph. All modes Inc manual, all gears and all rpm at those speeds.
Checked fuel pressure using Icarsoft yesterday. If I'm not remembering wrong it was around 4,5-5 bar more or less all the time. What is normal value?
Sparkplugs on order.
I notice my battery voltage was a bit low sitting 12v while driving. Shouldn't it be higher?
Nox sensor is O2. That's correct
Last edited by Dokus; Jun 20, 2025 at 01:20 AM.




Been thinking about lock up clutches as well. But to my understanding the 7g has lockup in all gears? This only happens above 100-110 kph. All modes Inc manual, all gears and all rpm at those speeds.
Checked fuel pressure using Icarsoft yesterday. If I'm not remembering wrong it was around 4,5-5 bar more or less all the time. What is normal value?
Sparkplugs on order.
I notice my battery voltage was a bit low sitting 12v while driving. Shouldn't it be higher?
Nox sensor is O2. That's correct
Regardless of O2 sensors vs lambda wide band... what mater is the ECU computed fuel trims. Read Long-term FuelTrim for both banks at idles.


Short term varies between negative and up to around 10% over a run.
Do you make anything of this?




Your fuel delivery pressure is fine at 70Psi.
So that bring you back to "12V while driving". Measure exactly how voltage control goes under load. ALT should be supplying 100% of all chassis current, not battery.
You can setup "Workshops menu" to read that voltage - Anywhere above 12.6V is ok and below is troubles.

Last edited by CaliBenzDriver; Jun 20, 2025 at 02:11 PM.
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According to your opinion there is nothing wrong with fuel system based on current information?
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Fuel trim and pressure could not be better.
The next thing is your reported low voltage control below 12.5V while driving - Thats a real issue.




Do you have good/clean MB oil in your tranny ?
No leak or lower level ?

Last edited by CaliBenzDriver; Jun 20, 2025 at 03:04 PM.




Last edited by ChuangTzu; Jun 20, 2025 at 08:11 PM.


Any recommendations on a scanner for cheap that lets me see more?








I also have iCarsoft MB II and it says the lock disk is slipping that I don't believe is true. It shows about 50 rpm speed difference between turbine and shaft. If you see this speed difference jump up and back down when car is fluctuating, then there is a problem with the TC locking and you can stop messing with everything else while looking for the problem source.





Last edited by CaliBenzDriver; Jun 22, 2025 at 02:07 AM.


Anyhow, difference between turbin and shaft were always around 50 rpm +/-20. There were no difference in the values when the problem occured and when everything was normal. No spikes in rpm or similar so I guess no problem there.
Fuel pressure at rail was constant at around 2,836-2,900 psi.
Something interesting was that the tourqe app picked up fault code p1141. Icarsoft did not see the code. Which according to my understanding can be fuel issue or intake runner flaps among other things. My engine does not have the three problematic actuators on front but instead only one. Engine code is 272984 31 728445.
What do you guys make of this?
I'm not sure but I think the problem might be getting worse when I'm low on fuel leading to believe I might have dirt in the gas tank. But at the same time, dirt in the gas tank should give me more problems than rpm fluctuation at highway speed? Pressure looks good as well so there should be no problem with fuel pump and filter?




It's concerning that your scanner didn't see the code. Perhaps you need to update it or get a better scanner.


I think it's time for a new scanner
Long term fuel trim on this run was around 9% for bank 1 and 10% for bank 2.
I have experience no issues when driving faster. The rpm fluctuation is only at steady throttle and highway speed. The speeds were the problem occurs differs. Some times from 120 kph and above, sometimes from 90 kph and above.
Last edited by Dokus; Jun 22, 2025 at 05:27 PM.


As stated before my manifold have som later design with only one actuator which seems fine. I can move it by hand and feel the flaps. Even though that doesn't say anything about actual operation.




Could randomly bad signal from CPS cause engine speed to fluctuate?


