G Class (W460, W461, W463) Produced 1980-2018: 290 GD, 290 GDT, 300 GD, 350 GD, 500 GE, G250, G300, G300 DT, G320, G500, G550, G55 AMG, G63 AMG

2002 G500 build/ restoration/ conversion photo thread

Thread Tools
 
Search this Thread
 
Rating: Thread Rating: 17 votes, 5.00 average.
 
Old Jul 28, 2017 | 10:07 PM
  #426  
Chedman13's Avatar
Super Member
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Jul 2003
Posts: 963
Likes: 122
From: Illinois
2014 Mercedes-Benz GL63 AMG
Would it be cost prohibited to add portal axles that the 4x4^2 has?
Reply
Old Jul 28, 2017 | 10:11 PM
  #427  
Kobzarhomes's Avatar
Thread Starter
MBWorld Fanatic!
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2012
Posts: 1,084
Likes: 248
From: Seattle
2011 Mercedes E550 Sport
It's doable but they do cost around $20,000 just for the portal axles, not including other parts that are needed and labor.
Reply
Old Jul 28, 2017 | 10:12 PM
  #428  
Chedman13's Avatar
Super Member
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Jul 2003
Posts: 963
Likes: 122
From: Illinois
2014 Mercedes-Benz GL63 AMG
Wow, a lift kit is more economical if you don't need the actual clearance. Thanks, didn't know it was that much.
Reply
Old Jul 29, 2017 | 11:28 PM
  #429  
Kobzarhomes's Avatar
Thread Starter
MBWorld Fanatic!
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2012
Posts: 1,084
Likes: 248
From: Seattle
2011 Mercedes E550 Sport
Sound deadening on trunk floor completed

Reply
Old Jul 31, 2017 | 10:07 AM
  #430  
bjonesG500's Avatar
Newbie
 
Joined: Apr 2014
Posts: 5
Likes: 0
2004 G500
Gwagon restoration headliner pictures

I really like that you are taken your time and addressing every part of your G wagon as you should! Great Job!

Didn't you also changed your sunroof to a moon roof! Did you get the moon roof insert from a dealer? I just got hood winked by an upholster that gave my G back to me without installing the sunroof panels with suede material I provided! I was like really! The 95% looks great but You know this isn't going to go well for me! I was so blown!

Now I have to have someone else complete this part of the job! He is telling me that another upholster says it can be replaced without removing the headliner!

Can you remove the sunroof inserts without taking the headliner out?

I also installed the after market mirrors and both motors burned out! drivers side in the closed position! You mentioned the wiring was changed I think because of voltage differences! I do see that there are new motors on ebay but don't have a place to send them for repair. Was your place in the US?

Thanks for your responses also! I look everyday to see if you posted any more pictures of the wonderful recreation!

Brad
Reply
Old Jul 31, 2017 | 08:05 PM
  #431  
Kobzarhomes's Avatar
Thread Starter
MBWorld Fanatic!
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2012
Posts: 1,084
Likes: 248
From: Seattle
2011 Mercedes E550 Sport
Finished installing center shaft. Torqued bolts/nuts to 60nM.



Reply
Old Jul 31, 2017 | 09:09 PM
  #432  
Kobzarhomes's Avatar
Thread Starter
MBWorld Fanatic!
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2012
Posts: 1,084
Likes: 248
From: Seattle
2011 Mercedes E550 Sport
Hi Brad
Thank you
I installed the moon roof myself. It did require some modifications, wasn't very easy, but I got it done. I posted some pictures of how I was installing it earlier in my thread.
If you still have the steel sunroof you can remove and install the interior panel without removing the headliner. You would install it from the outside of the car, from the top and then it should just clip in with couple or few clips.
I have not had a chance to connect my door mirrors, but I hear that the turn signals in the mirrors do throw an error message so they might require a resistor. The guys that rewired my window switch did install a resistor for the mirror folding option on that switch. I don't know exactly what they did. They are located in the Russia so I had to send the switch and some other parts out to them.

Last edited by Kobzarhomes; Jul 31, 2017 at 09:18 PM.
Reply
Old Aug 1, 2017 | 10:47 PM
  #433  
Kobzarhomes's Avatar
Thread Starter
MBWorld Fanatic!
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2012
Posts: 1,084
Likes: 248
From: Seattle
2011 Mercedes E550 Sport
Front passenger side floor sound deadening completed



Reply
MB World Stories

The Best of Mercedes & AMG

story-0

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

 Verdad Gallardo
story-1

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-2

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-3

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-4

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-5

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-6

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-7

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-8

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
story-9

10 Most Reliable Mercedes-Benz Models You Can Buy Used

 Verdad Gallardo
Old Aug 3, 2017 | 09:53 PM
  #434  
Kobzarhomes's Avatar
Thread Starter
MBWorld Fanatic!
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2012
Posts: 1,084
Likes: 248
From: Seattle
2011 Mercedes E550 Sport
Sound deadening on the floor is finished.
Now I will add a layer of closed cell foam inside the doors and on the roof.





Reply
Old Aug 6, 2017 | 02:03 AM
  #435  
Kobzarhomes's Avatar
Thread Starter
MBWorld Fanatic!
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2012
Posts: 1,084
Likes: 248
From: Seattle
2011 Mercedes E550 Sport


Reply
Old Aug 8, 2017 | 12:33 AM
  #436  
Kobzarhomes's Avatar
Thread Starter
MBWorld Fanatic!
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2012
Posts: 1,084
Likes: 248
From: Seattle
2011 Mercedes E550 Sport
Started clearcoat sanding process.
1200 dry with DA sander
3000 "3M tizact" wet with DA sander

Reply
Old Aug 10, 2017 | 10:49 PM
  #437  
Kobzarhomes's Avatar
Thread Starter
MBWorld Fanatic!
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2012
Posts: 1,084
Likes: 248
From: Seattle
2011 Mercedes E550 Sport
Rear end and right side polished 👍

Reply
Old Aug 10, 2017 | 10:50 PM
  #438  
Kobzarhomes's Avatar
Thread Starter
MBWorld Fanatic!
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2012
Posts: 1,084
Likes: 248
From: Seattle
2011 Mercedes E550 Sport
New door checks




Last edited by Kobzarhomes; Aug 10, 2017 at 11:16 PM.
Reply
Old Aug 12, 2017 | 10:33 PM
  #439  
Kobzarhomes's Avatar
Thread Starter
MBWorld Fanatic!
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2012
Posts: 1,084
Likes: 248
From: Seattle
2011 Mercedes E550 Sport
Finished polishing the body and installed rear glass.

Covered rear end with protective plastic.






Reply
Old Aug 12, 2017 | 10:48 PM
  #440  
Kobzarhomes's Avatar
Thread Starter
MBWorld Fanatic!
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2012
Posts: 1,084
Likes: 248
From: Seattle
2011 Mercedes E550 Sport
3 stage polish.
Here is what I'm using.

Reply
Old Aug 12, 2017 | 10:57 PM
  #441  
pdeacon's Avatar
MBWorld Fanatic!
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Feb 2015
Posts: 1,015
Likes: 342
From: Cape Cod
E450 wagon, C43 AMG Cpe, GLE AMG 63S
Originally Posted by Kobzarhomes
3 stage polish.
Here is what I'm using.

Starting to come together. Great job. Looking forward to further reports.
Reply
Old Aug 13, 2017 | 07:01 PM
  #442  
sick430's Avatar
MBWorld Fanatic!
 
Joined: Sep 2006
Posts: 1,946
Likes: 21
From: So Cal
CLK Cabrio
Love this thread, you have helped me decided to purchase a 90s diesel and restore it.
Reply
Old Aug 13, 2017 | 09:34 PM
  #443  
Kobzarhomes's Avatar
Thread Starter
MBWorld Fanatic!
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2012
Posts: 1,084
Likes: 248
From: Seattle
2011 Mercedes E550 Sport
Thank you

These cars are amazing, restoring them is worth it and a joy )
Reply
Old Aug 15, 2017 | 10:20 PM
  #444  
Kobzarhomes's Avatar
Thread Starter
MBWorld Fanatic!
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2012
Posts: 1,084
Likes: 248
From: Seattle
2011 Mercedes E550 Sport
Added more sound deadening on the doors in a form of 5mm close-cell foam pad.

Installed couple door locks / latches.






Reply
Old Aug 16, 2017 | 12:08 AM
  #445  
sterz85's Avatar
Member
 
Joined: Jun 2014
Posts: 234
Likes: 12
From: Michigan
w205 C43, 958.1 CTT
Have you thought about adding a back up camera? now would be a good time to drill the hole and run the wires if you want to place it at the OEM location.
Reply
Old Aug 16, 2017 | 12:51 AM
  #446  
Kobzarhomes's Avatar
Thread Starter
MBWorld Fanatic!
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2012
Posts: 1,084
Likes: 248
From: Seattle
2011 Mercedes E550 Sport
Yes, I purchased one already. I'm just wondering if I should place it in the stock location or in the bumper near the plate....
Reply
Old Aug 16, 2017 | 04:59 PM
  #447  
DShiekhi's Avatar
Member
 
Joined: Dec 2013
Posts: 107
Likes: 5
Forum Member's Mercedes-Benz G500 Build Gets TLC and Much More

Forum Member's Mercedes-Benz G500 Build Gets TLC and Much More



MB World's Kobzarhomes is doing a great job of upgrading and customizing his 2002 G500 inside and out.

Read the rest on the MBWorld.org homepage. >>
Reply
Old Aug 16, 2017 | 10:39 PM
  #448  
Kobzarhomes's Avatar
Thread Starter
MBWorld Fanatic!
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2012
Posts: 1,084
Likes: 248
From: Seattle
2011 Mercedes E550 Sport
No more gray interior parts in this car, 5th door interior handle "black".

Installed door latch, wiper motor, brake light and closed cell foam.






Reply
Old Aug 20, 2017 | 12:07 AM
  #449  
Kobzarhomes's Avatar
Thread Starter
MBWorld Fanatic!
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2012
Posts: 1,084
Likes: 248
From: Seattle
2011 Mercedes E550 Sport
Installed few more new parts on the 5th door.






**So apparently they use "red" thread lock on this little stub. When I went to unscrew it, the inside bolt spun. I ended up making a hole to access the bolt so I can remove the old stub and install a new one. After I took this photo, I treated the bare metal with paint and installed a rubber grommet. Eventually this will be covered with trim.


Last edited by Kobzarhomes; Aug 20, 2017 at 12:51 AM.
Reply
Old Aug 20, 2017 | 11:19 AM
  #450  
invictusmaneo's Avatar
Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
 
Joined: Dec 2010
Posts: 140
Likes: 30
From: Houston, TX
Lifted G500, GT-S, track Cooper S
Originally Posted by Kobzarhomes
Yes, I purchased one already. I'm just wondering if I should place it in the stock location or in the bumper near the plate....
FWIW, I have one added aftermarket, and down at the plate level it has great visibility. I have a 33" spare and lift, but the top location to me seems like it would have impaired visibility compared to the plate area.
Reply


You have already rated this thread Rating: Thread Rating: 17 votes, 5.00 average.


All times are GMT -4. The time now is 02:24 PM.

story-0
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-1
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-2
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-3
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-4
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-5
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-6
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-7
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-8
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-9
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE