M-Class (W163) Produced 1998-2005: ML 230, ML 320, ML 350, ML 400 CDI, ML 430, ML 500, ML 270 CDI

ML55 Bumper retrofit

Old Jul 19, 2006 | 05:16 PM
  #1  
bensitto's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Jan 2003
Posts: 1,338
Likes: 34
From: Germantown, MD
S550, R350, GL550, ML63 AMG
ML55 Bumper retrofit

Does anyone know what brackets I will need to upgrade my plain ML320 bumper to a ML55 Bumper if any are needed? If anyone has done this mod please let me know how difficult it is as well. Thanks!
Reply
Old Jul 19, 2006 | 05:58 PM
  #2  
pleubner's Avatar
Senior Member
 
Joined: May 2005
Posts: 263
Likes: 9
W163 W164 R230
YES!


http://www. pointed three.com/disc/forums/showthread.php?tid=1507&posts=46&mid=14479&highlig ht=Bumpers&highlightmode=1&action=search#M14479

http://www. pointed three.com/disc/forums/showthread.php?tid=1507&posts=46&mid=13699&highlig ht=Bumpers&highlightmode=1&action=search#M13699

http://www. pointed three.com/disc/forums/showthread.php?tid=1717&posts=7&mid=13686&highligh t=Bumpers&highlightmode=1&action=search#M13686

EPC (Electronic Parts Catalog)
---------------------------
http://www. pointed three.com/disc/forums/showthread.php?tid=1508&posts=10&mid=12915&highlig ht=Bumpers&highlightmode=1&action=search#M12915

http://www. pointed three.com/disc/forums/showthread.php?tid=1508&posts=10&mid=12914&highlig ht=Bumpers&highlightmode=1&action=search#M12914

http://www. pointed three.com/disc/forums/showthread.php?tid=1508&posts=10&mid=12911&highlig ht=Bumpers&highlightmode=1&action=search#M12911
Attached Thumbnails ML55 Bumper retrofit-adsc00011.jpg   ML55 Bumper retrofit-adsc00012.jpg   ML55 Bumper retrofit-adsc00013.jpg   ML55 Bumper retrofit-adsc00001.jpg   ML55 Bumper retrofit-adsc00002.jpg  

Reply
Old Jul 19, 2006 | 06:00 PM
  #3  
pleubner's Avatar
Senior Member
 
Joined: May 2005
Posts: 263
Likes: 9
W163 W164 R230
.....

....
Attached Thumbnails ML55 Bumper retrofit-adsc00003.jpg   ML55 Bumper retrofit-adsc00004.jpg   ML55 Bumper retrofit-adsc00005.jpg   ML55 Bumper retrofit-adsc00006.jpg   ML55 Bumper retrofit-adsc00007.jpg  

Reply
Old Jul 19, 2006 | 06:02 PM
  #4  
pleubner's Avatar
Senior Member
 
Joined: May 2005
Posts: 263
Likes: 9
W163 W164 R230
......

......
Attached Thumbnails ML55 Bumper retrofit-adsc00014.jpg   ML55 Bumper retrofit-adsc00015.jpg   ML55 Bumper retrofit-adsc00017.jpg   ML55 Bumper retrofit-adsc00018.jpg  
Reply
Old Jul 19, 2006 | 06:04 PM
  #5  
pleubner's Avatar
Senior Member
 
Joined: May 2005
Posts: 263
Likes: 9
W163 W164 R230
ML55 AMG foglamp pics
------------------------
http://benzworld.org/forums/forums/t...49662&posts=36

exepat
--------
http://benzworld.org/forums/forums/t...244844&posts=3
Reply
Old Jul 19, 2006 | 06:08 PM
  #6  
pleubner's Avatar
Senior Member
 
Joined: May 2005
Posts: 263
Likes: 9
W163 W164 R230
.........

https://mbworld.org/forums/m-class-w163/150614-amg-kit.html
Reply
Old Jul 19, 2006 | 06:10 PM
  #7  
pleubner's Avatar
Senior Member
 
Joined: May 2005
Posts: 263
Likes: 9
W163 W164 R230
Two vertical brackets...

They clamp on the front metal bumper and allow you to mount the AMG cover that way...I believe they cost around 80 dollars at the dealer...

Once you have that part on you need to remove the special screw with backing plate thats on the stock bumper and use those to mount the sides of the AMG cover...The AMG cover does stick out a bit more so I think you may have to consider flares to go along with the bumper...
Reply
Old Jul 19, 2006 | 06:40 PM
  #8  
bensitto's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Jan 2003
Posts: 1,338
Likes: 34
From: Germantown, MD
S550, R350, GL550, ML63 AMG
Thanks Pleubner!!! Very useful pics. How long does the retrofit take?
Your first links were not good.

Do I need to purchase all of the following brackets: You mentioned I only need 2 brackets, Are some of these on my ML320 and reusable? THANKS!!!!

A 163 880 16 14 (2 brackets)
A 163 880 03 16 (1 long bumper brace)
A 163 880 09 14 (L side bracket)
A 163 880 10 14 (R side bracket)
Reply
MB World Stories

The Best of Mercedes & AMG

story-0

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

 Verdad Gallardo
story-1

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-2

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-3

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-4

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-5

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-6

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-7

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-8

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
story-9

10 Most Reliable Mercedes-Benz Models You Can Buy Used

 Verdad Gallardo
Old Jul 19, 2006 | 07:10 PM
  #9  
pleubner's Avatar
Senior Member
 
Joined: May 2005
Posts: 263
Likes: 9
W163 W164 R230
Actually you only need the vertical brackets ....

You can re-use the side parts you already have ... just remove the lower bolt or make an extra hole in the bracket .... the side brackets I listed are just "nice to have" since they are stiffer and hold the sode of the bumper better....

The brace is only needed if you want to also have headlight washers .... or optionally a stiffer bumper .... most retrofiter's leave this part out....

The 2 vertical brackets (..09 14, ... 10 14) are the only REAL "must have" for the front retrofit....

This link really shows every possible part (you might need extra pieces for the fog lamp mountings) ....
https://mbworld.org/forums/showthread.php?t=150614

I bought all of them (stored in a box .... every bolt, bracket, clip, screw ,etc....) , but just haven't got around to taking pics of every piece ..... I yet need to do a detailed writeup .....

Last edited by pleubner; Jul 19, 2006 at 07:14 PM.
Reply
Old Jul 19, 2006 | 07:17 PM
  #10  
bensitto's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Jan 2003
Posts: 1,338
Likes: 34
From: Germantown, MD
S550, R350, GL550, ML63 AMG
Thanks again Pleubner! I think I'm going to get the brace too. I may retrofit the washers as well.

Hey, do you know where I can get the fender flares, fog lights and rear bumper online? Nobody seems to sell ML55 parts. Dealers are Stealers...
Reply
Old Jul 19, 2006 | 07:29 PM
  #11  
pleubner's Avatar
Senior Member
 
Joined: May 2005
Posts: 263
Likes: 9
W163 W164 R230
Definately monitor ebay ..... (It's the only reasonable & cheap way to get the bumpers) .... they get listed quite often on the german ebay.


1. I have a fog light spare .....

2. I'm looking for the fender flares also!

3. I have 2x ML55 rear bumpers spare , but shipping to US would be prohibitive


PS: From those links I posted you can see pics of them.

Stay tuned for pics of the whole list of parts ......
Attached Thumbnails ML55 Bumper retrofit-apotomac-bumper-parts-list-01.jpg   ML55 Bumper retrofit-apotomac-bumper-parts-list-02.jpg   ML55 Bumper retrofit-amlamgsportpackagefront-03.jpg  

Last edited by pleubner; Jul 19, 2006 at 07:49 PM.
Reply
Old Jul 19, 2006 | 08:02 PM
  #12  
pleubner's Avatar
Senior Member
 
Joined: May 2005
Posts: 263
Likes: 9
W163 W164 R230
UK ebay listing

http://cgi.ebay.co.uk/Mercedes-ML55-...QQcmdZViewItem

US ebay listing

http://cgi.ebay.com/ebaymotors/Merce...08235873QQrdZ1

Last edited by pleubner; Jul 19, 2006 at 08:05 PM.
Reply
Old Jul 19, 2006 | 08:15 PM
  #13  
pleubner's Avatar
Senior Member
 
Joined: May 2005
Posts: 263
Likes: 9
W163 W164 R230
http://mbpartsonline.com/recycled.html
Reply
Old Jul 19, 2006 | 08:40 PM
  #14  
bensitto's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Jan 2003
Posts: 1,338
Likes: 34
From: Germantown, MD
S550, R350, GL550, ML63 AMG
Are one of your rear bumpers brilliant silver? How much would you sell it for? Also how much for the fog lights you have?
Reply
Old Jul 20, 2006 | 04:05 AM
  #15  
pleubner's Avatar
Senior Member
 
Joined: May 2005
Posts: 263
Likes: 9
W163 W164 R230
2 of them are silver ..... but that won't help you very much since they are scratched (all second hand ones need repainting) .... and like I said shipping to US (ouch!) .....
Reply
Old Jul 20, 2006 | 11:08 AM
  #16  
bensitto's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Jan 2003
Posts: 1,338
Likes: 34
From: Germantown, MD
S550, R350, GL550, ML63 AMG
If they are only scratched and not broken or cracked, I can get them refinished and repainted... Give me a good price.
Reply
Old Jul 20, 2006 | 12:08 PM
  #17  
pleubner's Avatar
Senior Member
 
Joined: May 2005
Posts: 263
Likes: 9
W163 W164 R230
Almost all secondhand AMG ML bumpers are cracked somewhere at the lower edge .... usuially where the hitch plug goes in , or where the exhaust covers are attached .... this is because the AMG bumper is very narrow at this point and will twist easily.

I have a professional plastic bumper welding tool from leister that can weld (melt and fuse) the bumper so that it exactly the same as a new one.

Today's bumpers are made from composites that can be melted and reformed unlimited times. You can even melt the bumper down into granuals or rods to use in repairing other bumpers.
Attached Thumbnails ML55 Bumper retrofit-a00-inside-02.jpg   ML55 Bumper retrofit-a05-bjc-center-left-edge.jpg   ML55 Bumper retrofit-a05-bjc-center-right-edge.jpg   ML55 Bumper retrofit-adsc00025.jpg   ML55 Bumper retrofit-a00-outside-02.jpg  


Last edited by pleubner; Jul 20, 2006 at 12:11 PM.
Reply
Old Jul 20, 2006 | 12:09 PM
  #18  
pleubner's Avatar
Senior Member
 
Joined: May 2005
Posts: 263
Likes: 9
W163 W164 R230
https://mbworld.org/forums/showthread.php?t=150614
Attached Thumbnails ML55 Bumper retrofit-adsc00038.jpg   ML55 Bumper retrofit-adsc00039.jpg  
Reply
Old Jul 20, 2006 | 12:14 PM
  #19  
pleubner's Avatar
Senior Member
 
Joined: May 2005
Posts: 263
Likes: 9
W163 W164 R230
Plastic Bumper repair ... (PVC Welding)
Attached Thumbnails ML55 Bumper retrofit-abro_fahrzeugreparaturen_dv102004_ger-01.jpg   ML55 Bumper retrofit-abro_fahrzeugreparaturen_dv102004_ger-02.jpg   ML55 Bumper retrofit-abro_fahrzeugreparaturen_dv102004_ger-03.jpg   ML55 Bumper retrofit-abro_fahrzeugreparaturen_dv102004_ger-04.jpg  

Last edited by pleubner; Jul 20, 2006 at 12:29 PM.
Reply
Old Jul 20, 2006 | 12:33 PM
  #20  
pleubner's Avatar
Senior Member
 
Joined: May 2005
Posts: 263
Likes: 9
W163 W164 R230
Step by Step Instructions
-----------------------------------
http://www.autobodystore.com/plastic.htm



http://www.paintlesscardentremoval.c...perrepair.html
http://www.handsontools.com/store-ca...epair_463.html
http://www.autobodysupply.net/Duramixplasticrepair.htm
http://www.i-car.com/pdf/upcr/procedures/pr/pr01.pdf
http://www.plasticsmag.com/welding.a...ct-01&aid=3337

http://www2.northerntool.com/product/384313_384313.htm
Attached Thumbnails ML55 Bumper retrofit-amaclom-kit-thermoplastic-01.jpg   ML55 Bumper retrofit-amaclom-kit-thermoplastic-02.jpg   ML55 Bumper retrofit-amaclom-kit-thermoplastic-03.jpg   ML55 Bumper retrofit-amaclom-kit-thermoplastic-04.jpg   ML55 Bumper retrofit-amaclom-kit-thermoplastic-05.jpg  

Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread
Rate This Thread
Rate This Thread:
You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 08:12 AM.

story-0
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-1
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-2
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-3
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-4
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-5
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-6
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-7
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-8
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-9
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE