M-Class (W164) Produced 2006-2011: ML280CDI, ML320CDI, ML420CDI, ML350, ML500, ML550

EXHAUST FUMES INTO CABIN ML320 CDI

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old 08-14-2020, 05:08 AM
  #1  
Junior Member
Thread Starter
 
Ivanix's Avatar
 
Join Date: Mar 2019
Location: sydney
Posts: 22
Received 0 Likes on 0 Posts
ML320 CDI 2007
EXHAUST FUMES INTO CABIN ML320 CDI

Hi all! My ML320 CDI 2008, started releasing some exhaust fumes into the cabin when connecting the air. If I'm driving fast there is no problem, but if I'm driving in city all fumes are coming in and obviously is not good... What I did: Before the smell appeared I tied strong the turbo intake and engine breather seal (the orange seals) making sure they don't leak, as they used to leak a lot, so maybe that's a big clue???. I changed the Oil separator breather Crankcase (valve) for a new Vaico. I cleaned the EGR hose which was pretty blocked (not totally), I removed the EGR valve and cleaned (it wasn't too bad). I doubled checked the intercooler turbo pipe seal hose and it was ok and doesn't leak there (the green ring seal). I changed air filters. I changed glow plugs, all of them but not the number 5 (middle right side) as it's stuck there... I can actually see the fumes appearing from the EGR valve or surrounds, but I don't know what else to do... Note, it's an Australian car, so the intake cabin air is in the right side, just next to the EGR valve...

The car starts very well, doesn't release any black/white smoke from the rear exhaust (and actually that's another kind of smell), it has good power and it doesn't have any engine lights in dashboard, it drives very well. The car has high mileage (270K) but as I said drives very well, just that smell is very annoying as I cannot use the air almost at all. I've been reading can be the DPF or maybe the EGR valve doesn't work properly even not showing warn light? I have the Xentry Star but I don't know very well how to check that (maybe if someone know how I could find the issue).

Well, any help would be much appreciate it.
Old 08-14-2020, 05:49 AM
  #2  
MBWorld Fanatic!
 
Maj. Dundee's Avatar
 
Join Date: Oct 2011
Location: Bronx, N.Y.
Posts: 7,107
Received 754 Likes on 702 Posts
2002 ML 320 & 2006 ML500
Post you full vin #.

Also post a photo of the EGR.

Last edited by Maj. Dundee; 08-14-2020 at 05:51 AM.
Old 08-14-2020, 05:55 AM
  #3  
Junior Member
Thread Starter
 
Ivanix's Avatar
 
Join Date: Mar 2019
Location: sydney
Posts: 22
Received 0 Likes on 0 Posts
ML320 CDI 2007
VIN

VIN: WDC1641222A291733

also, attached type or EGR valve


Old 08-14-2020, 06:15 AM
  #4  
MBWorld Fanatic!
 
Maj. Dundee's Avatar
 
Join Date: Oct 2011
Location: Bronx, N.Y.
Posts: 7,107
Received 754 Likes on 702 Posts
2002 ML 320 & 2006 ML500
A photo of your EGR valve location.
Old 08-14-2020, 11:22 AM
  #5  
MBWorld Fanatic!
 
Maj. Dundee's Avatar
 
Join Date: Oct 2011
Location: Bronx, N.Y.
Posts: 7,107
Received 754 Likes on 702 Posts
2002 ML 320 & 2006 ML500
Did I say something wrong?
Old 08-15-2020, 02:56 AM
  #6  
Junior Member
Thread Starter
 
Ivanix's Avatar
 
Join Date: Mar 2019
Location: sydney
Posts: 22
Received 0 Likes on 0 Posts
ML320 CDI 2007
Attached is the location of the EGR valve
Old 08-15-2020, 04:54 AM
  #7  
MBWorld Fanatic!
 
Maj. Dundee's Avatar
 
Join Date: Oct 2011
Location: Bronx, N.Y.
Posts: 7,107
Received 754 Likes on 702 Posts
2002 ML 320 & 2006 ML500
When you initially removed and reinstalled the EGR, did you replace the gasket and the two bolts? See PDF.




Attached Files
File Type: pdf
R&I EGR Valve 642 Eng. #1.pdf (101.0 KB, 199 views)
File Type: pdf
R&I EGR Valve 642 Eng. #2.pdf (93.8 KB, 92 views)
File Type: pdf
R&I EGR Valve 642 Eng. #3.pdf (122.8 KB, 159 views)
File Type: pdf
R&I EGR Valve 642 Eng. #4.pdf (98.6 KB, 84 views)
Old 08-15-2020, 06:06 AM
  #8  
Junior Member
Thread Starter
 
Ivanix's Avatar
 
Join Date: Mar 2019
Location: sydney
Posts: 22
Received 0 Likes on 0 Posts
ML320 CDI 2007
No I didn’t...Gasket was ok so I didn’t think on replace (and no idea about bolts!). Do you think that’s why it leaks exhaust fumes? The mechanic (just looking at the engine) told me it’s not the valve as I have no warn light, but I read in other threads that sometimes they don’t work properly without warning in the dashboard.
Old 08-15-2020, 07:08 AM
  #9  
MBWorld Fanatic!
 
Maj. Dundee's Avatar
 
Join Date: Oct 2011
Location: Bronx, N.Y.
Posts: 7,107
Received 754 Likes on 702 Posts
2002 ML 320 & 2006 ML500
There is no code for leaking exhaust gas and I cannot help you find that leak.

The PDF says to replace the gasket and the two bolts.

As a matter of fact, whenever you replace a component that has a gasket, you must replace it.

Last edited by Maj. Dundee; 08-15-2020 at 07:15 AM.
Old 08-17-2020, 09:10 PM
  #10  
MBWorld Fanatic!
 
lkchris's Avatar
 
Join Date: Sep 2005
Location: Albuquerque
Posts: 6,080
Received 208 Likes on 185 Posts
'07 GL320CDI, '10 CL550
A number of years ago my CDI was at dealer for something, perhaps the o-rings and when I got it back it had cabin exhaust fumes. Service advisor recognized this immediately and had it rectified. I think it had to do with egr. I’d check that gasket again.
Old 08-17-2020, 11:15 PM
  #11  
Junior Member
Thread Starter
 
Ivanix's Avatar
 
Join Date: Mar 2019
Location: sydney
Posts: 22
Received 0 Likes on 0 Posts
ML320 CDI 2007
Thank you for the information! Do you know which o-ring did they change?
Old 08-18-2020, 05:13 AM
  #12  
MBWorld Fanatic!
 
Maj. Dundee's Avatar
 
Join Date: Oct 2011
Location: Bronx, N.Y.
Posts: 7,107
Received 754 Likes on 702 Posts
2002 ML 320 & 2006 ML500
Obviously you haven't read post #7. Gasket & bolts must be replaced.
Old 08-21-2020, 10:35 AM
  #13  
MBWorld Fanatic!
 
theine's Avatar
 
Join Date: Nov 2002
Location: Genoa, NV
Posts: 1,438
Received 1 Like on 1 Post
2014 GLK250 BlueTec & 2009 ML320 BlueTec
I had the same issue on my Bluetec, It was the a broken turbo gasket.


The following users liked this post:
cylaptor (01-30-2021)

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.

Quick Reply: EXHAUST FUMES INTO CABIN ML320 CDI



All times are GMT -4. The time now is 07:26 PM.