M-Class (W164) Produced 2006-2011: ML280CDI, ML320CDI, ML420CDI, ML350, ML500, ML550

AIRMATIC INFO- W164 Bulletins, Service Docs, Diagrams, Settings, Remove & Install

Old Jan 21, 2024 | 09:01 PM
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2010 ML550 VIN WDC1641722A564750, 2010 B180
AIRMATIC INFO- W164 Bulletins, Service Docs, Diagrams, Settings, Remove & Install

With so much scattered information on how to diagnose and repair the W164s Airmatic system, I've compiled this thread with as many official MB documents as I can download, specific to the Airmatic system. Hopefully others will add to this as well.

The documents I have downloaded are specific to a 2009 ML550 with ADS (Code 489), so please note there may be differences between the models. I'd suggest the only difference between models might be the ADS and possibly the location of a small number of components. Please also note the dangers of getting underneath a car with a faulty airmatic system.

Included in this post and then further below are:

Overview of Airmatic System
Airmatic Components & Locations
Wiring Diagrams & Legends
Central Reservoir Replacement
Specific Notes on Airmatic
Removal & Installation of components
Fault (DTC) Codes & Measages

Please add to this if you have any other documents etc noting any specific models that the docs may be specific to.

W164 X164 W251

Last edited by BlackML550; Jan 26, 2024 at 03:22 AM.
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Old Jan 21, 2024 | 09:05 PM
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2010 ML550 VIN WDC1641722A564750, 2010 B180
W164 Airmatic Reservoir Documents

More documents on Removing & Installing the Resevoir.
Attached Files
File Type: pdf
R&I Airmatic Reservoir ALL #1.pdf (116.0 KB, 668 views)
File Type: pdf
R&I Airmatic Reservoir ALL #2.pdf (106.5 KB, 427 views)
File Type: pdf
R&I Airmatic Reservoir ALL #3.pdf (174.6 KB, 427 views)
File Type: pdf
File Type: pdf
R&I Airmatic Reservoir ALL #5.pdf (190.1 KB, 448 views)
File Type: pdf
Pressure supply, function.pdf (95.8 KB, 619 views)

Last edited by BlackML550; Jan 22, 2024 at 04:31 AM.
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Old Jan 21, 2024 | 09:08 PM
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2010 ML550 VIN WDC1641722A564750, 2010 B180
W164 Airmatic Compressor Documents, Air spring replacement

Remove & Install Airmatic Compressor, Air Spring & Front Struts

Last edited by BlackML550; Jan 26, 2024 at 03:26 AM. Reason: Remove & Install Airmatic Compressor, F&R Air Springs & Front Struts
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Old Jan 21, 2024 | 09:21 PM
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2010 ML550 VIN WDC1641722A564750, 2010 B180
W164 Airmatic - Module & Valve Block Documents

Remove & Install Airmatic Control Module, R&I ADS Control Unit, R&I Valve Block

Last edited by BlackML550; Jan 22, 2024 at 12:43 AM.
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Old Jan 21, 2024 | 09:23 PM
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2010 ML550 VIN WDC1641722A564750, 2010 B180
Torque Settings

Torque Settings
Attached Files
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Old Jan 21, 2024 | 09:33 PM
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This thread is a really great idea! Thanks for taking the time to put this together. 🍻
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Old Jan 21, 2024 | 09:38 PM
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2010 ML550 VIN WDC1641722A564750, 2010 B180
Relay, Grounds Description & Location

Front (under hood) Airmatic Relay Location as well as location of Grounds

Last edited by BlackML550; Jan 22, 2024 at 01:20 AM.
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Old Jan 21, 2024 | 09:46 PM
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2010 ML550 VIN WDC1641722A564750, 2010 B180
Airmatic Wiring Diagrams

Airmatic Wiring Diagrams and Notes

Last edited by BlackML550; Jan 22, 2024 at 01:23 AM.
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Old Jan 22, 2024 | 12:47 AM
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2010 ML550 VIN WDC1641722A564750, 2010 B180
W164 Airmatic Codes & Messages

Codes & Messages Information
Attached Files
File Type: pdf
DTC Airmatic All..pdf (85.5 KB, 711 views)
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Old Jan 22, 2024 | 01:03 AM
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2010 ML550 VIN WDC1641722A564750, 2010 B180
W164 AIRMATIC Level Adjustments

W164 Level Adjustments

Last edited by BlackML550; Jan 26, 2024 at 03:23 AM.
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Old Jan 25, 2024 | 07:39 PM
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I just want it to work without the malfunction message, lol!

Looks like a lot of reading and thanks for your effort!
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Old Jan 25, 2024 | 09:31 PM
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A moderator should really “sticky” this thread up top so it doesn’t get lost!
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Old Jan 25, 2024 | 10:08 PM
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Is there a document covering changing the compressor filter? Maybe it's painfully obvious and I confess I haven't looked at mine.
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Old Jan 26, 2024 | 12:58 AM
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Lol. Its super easy. Remove the front inner wheel arch on the compressor side - there are half a dozen screws and it sits at the top of the wheel arch. Resembles and old style fuel filter. From memory it just presses on - no need for a clamp. I will look for you and see if there's a guide. If you jack up the car and have it on stands, you can do it without removing the wheel.
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Old Jan 26, 2024 | 04:17 AM
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see this document
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Old Feb 1, 2024 | 05:42 PM
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Additional Diagrams of Airmatic Components

Additional diagrams of componentary
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