M-Class (W166) Produced 2012-2015

EGR valve help

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Old Sep 9, 2024 | 03:16 PM
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EGR valve help

Hello all, i am helping my friend solve an issue with her 2015 ML350 bluetec.

car is throwing a 245B code, took to indy shop who said the EGR valve is failed.

I replaced it myself (not a fun job), but still throwing 245B code.

any help is welcome and appreciated.

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Old Sep 9, 2024 | 04:03 PM
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Maybe because the fault code is not about EGR Valve, it's about EGR cooler....

https://mbworld.org/forums/m-class-w...3-bluetec.html
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Old Sep 9, 2024 | 08:20 PM
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Originally Posted by trigital
Maybe because the fault code is not about EGR Valve, it's about EGR cooler....

https://mbworld.org/forums/m-class-w...3-bluetec.html

that makes alot of sense. fixing parts that arent broken never fixes the problem!! Thank you!!
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Old Sep 15, 2024 | 01:07 PM
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Can anyone help me locate the parts diagram for this car? When i go to the mercedes website, it doesnt have any information on the engine or the emissions systems (which is what i am looking for). feeling like an idiot i cant find it, but any help is welcome.

specifically, i am trying to find the location of part 642 140 2508 - any help on how to replace it is appreciated, thank you gents.

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Old Sep 15, 2024 | 02:26 PM
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Originally Posted by sledge4.2
Can anyone help me locate the parts diagram for this car? When i go to the mercedes website, it doesnt have any information on the engine or the emissions systems (which is what i am looking for). feeling like an idiot i cant find it, but any help is welcome.

specifically, i am trying to find the location of part 642 140 2508 - any help on how to replace it is appreciated, thank you gents.
Do you find this part defective? 642 140 2508


The cooler is on Position 10 and the switching valve for the cooler is 20

https://mbworld.org/forums/diesel-fo...-bank-1-a.html

Last edited by trigital; Sep 15, 2024 at 02:33 PM.
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Old Sep 15, 2024 | 02:35 PM
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Thank you for the reply, I appreciate your help.

the mechanic’s diagnosis was “Diag revealed faults 154900, 19F400 for EGR cooler bypass malfunction. Tested EGR cooler valve and found the diaphram will not hold a vacuum / EGR cooler bypass valve will need replacement”


Then goes on to list the parts as 642 140 25 08 and 000 500 32 01. I replaced 000 500 32 01, and now trying to find location of 642 140 25 08. I am assuming that needs to be replaced as it gets coked up? Cant you just clean it?

of course i accidentally replaced the EGR valve too.

Any thoughts are welcome and appreciated.

Geno
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Old Sep 15, 2024 | 02:53 PM
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Originally Posted by sledge4.2
Thank you for the reply, I appreciate your help.

the mechanic’s diagnosis was “Diag revealed faults 154900, 19F400 for EGR cooler bypass malfunction. Tested EGR cooler valve and found the diaphram will not hold a vacuum / EGR cooler bypass valve will need replacement”


Then goes on to list the parts as 642 140 25 08 and 000 500 32 01. I replaced 000 500 32 01, and now trying to find location of 642 140 25 08. I am assuming that needs to be replaced as it gets coked up? Cant you just clean it?

of course i accidentally replaced the EGR valve too.

Any thoughts are welcome and appreciated.

Geno

Sometimes, very rare, the 642 140 25 08 can be found like squeezed, sucked by a aggressive vacuum, but this is very visible....I don't think that need to be exchanged at all. Anyway if you insist to change 6421402508, a lot of parts need to be exchanged as well, like screws, gaskets, ....
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Old Sep 15, 2024 | 07:02 PM
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Thank you again.

Its seems unlikely that little pipe would collapse, its pretty stout but will check.

so, the mechanic also said 000 500 3201 needed to be replaced, i did that but still throwing a 245B code.

Do you think it’s the switching valve (part 20 as you note?). Do you happen to have the part number for that.

Thank you very much.
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Old Sep 16, 2024 | 02:14 AM
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Sure, send me VIN
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Old Sep 21, 2024 | 09:30 AM
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VIN sent via PM. Part 20 is not holding vacuum. Would you be able to help me with a part number.
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Old Sep 21, 2024 | 10:00 AM
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Originally Posted by sledge4.2
VIN sent via PM. Part 20 is not holding vacuum. Would you be able to help me with a part number.

It should,

https://www.ebay.com/itm/265246010787


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Old Mar 8, 2026 | 02:49 PM
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Originally Posted by sledge4.2
Thank you for the reply, I appreciate your help.

the mechanic’s diagnosis was “Diag revealed faults 154900, 19F400 for EGR cooler bypass malfunction. Tested EGR cooler valve and found the diaphram will not hold a vacuum / EGR cooler bypass valve will need replacement”


The parts listed are 642 140 25 08 and 000 500 32 01. I’ve replaced 000 500 32 01, and now I’m trying to figure out where 642 140 25 08 is located. For improving Diesel Performance, I’m wondering if it needs to be replaced when it gets coked up, or if it can just be cleaned.

of course i accidentally replaced the EGR valve too.

Any thoughts are welcome and appreciated.

Geno
If the 245B code persists after replacing the EGR valve on the 2015 ML350 Bluetec, the issue is likely elsewhere in the EGR system. Check the EGR cooler and pipes for carbon buildup or blockages, inspect the EGR position sensor and its wiring, and ensure any vacuum lines or actuators are working properly. A clogged DPF or faulty intake pressure sensor can also mimic EGR faults. Finally, reset the ECU adaptations after replacing the EGR so it can relearn positions. Cleaning and checking these components usually resolves the code without further parts replacement.
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