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2009 Mercedes B200 persistant misfire at idle…

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Old Apr 10, 2025 | 11:05 PM
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2009 Mercedes B200 persistant misfire at idle…

Hi all, just bought a 2009 Mercedes b200 turbo with a cylinder 1 misfire. Previous owner sold it because shop was charging an outrageous amount to change the plugs and wires (suspected issue). I bought the car and changed:
Cylinder 1 spark plug: New
Cylinder 1/2 ignition coil: New
Cylinder 1 plug wire: Not replaced but tried cylinder 2 and 4 plug wire which are good.
Cylinder 1 fuel injector: Swapped with cyl 2

All of these made no change, and the parts I swapped to different cylinders didn’t cause misfires there.

What gives? Misfire counter slowly climbs at idle, evens out as rpm’s increase. Compression test was very hard to do and leaked pressure around the tool’s seal but spiked to 130+ with every compression stroke. No abnormal blowby.

Spark seems to be leaking back into the coil housing, I’ve caught it arcing off the housing and back through ECU connection which isn’t good. But what is causing resistance and stopping spark intermittently?
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Old Apr 10, 2025 | 11:43 PM
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Originally Posted by Leviathan888
Hi all, just bought a 2009 Mercedes b200 turbo with a cylinder 1 misfire. Previous owner sold it because shop was charging an outrageous amount to change the plugs and wires (suspected issue). I bought the car and changed:
Cylinder 1 spark plug: New
Cylinder 1/2 ignition coil: New
Cylinder 1 plug wire: Not replaced but tried cylinder 2 and 4 plug wire which are good.
Cylinder 1 fuel injector: Swapped with cyl 2

All of these made no change, and the parts I swapped to different cylinders didn’t cause misfires there.

What gives? Misfire counter slowly climbs at idle, evens out as rpm’s increase. Compression test was very hard to do and leaked pressure around the tool’s seal but spiked to 130+ with every compression stroke. No abnormal blowby.

Spark seems to be leaking back into the coil housing, I’ve caught it arcing off the housing and back through ECU connection which isn’t good.
But what is causing resistance and stopping spark intermittently?
It seems this still has to do with your ignition backfiring. Keep swaping parts around cylinders until you have it identified.

At least you have a proven good cylinder compression.
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Old Apr 11, 2025 | 12:54 AM
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Originally Posted by CaliBenzDriver
It seems this still has to do with your ignition backfiring. Keep swaping parts around cylinders until you have it identified
What else should I try swapping? Cylinder 2 would also be misfiring if ECU signal was poor, so I believe the issue it between my new coil and new spark plug. Plug wire is the only thing there but I’ve tried swapping it already with 2 and 4…
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Old Apr 11, 2025 | 01:56 AM
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process of elimination

Originally Posted by Leviathan888
What else should I try swapping? Cylinder 2 would also be misfiring if ECU signal was poor, so I believe the issue it between my new coil and new spark plug. Plug wire is the only thing there but I’ve tried swapping it already with 2 and 4…
First you can pull a plug and witness the sparkplug working or not... then swap everything all the way to ECU last.
Your problem cylinder is proven good - If you have second thoughts: bore scope.

If you spark is good then swap 2x injectors around... bad one may be partially plugged up by contaminants or ECU injector driver is toast.
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Old Apr 11, 2025 | 06:04 PM
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Originally Posted by CaliBenzDriver
First you can pull a plug and witness the sparkplug working or not... then swap everything all the way to ECU last.

If your spark is good then swap 2x injectors around... bad one may be partially plugged up by contaminants or ECU injector driver is toast.
Verified good spark with a second plug grounded outside the head. Nice blue spark but tough to tell how/if it’s intermittent. Tried swapping injector 1 to cylinder 2, misfire did not follow the injector nor did cylinder 1 clean up with cylinder 2 injector.

It’s not a dead miss at all, just a very lumpy idle felt inside the car. Puts the throttle valve into limp mode after too long of driving. Completely removing spark from cylinder 1 makes it considerably worse
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Old Apr 11, 2025 | 06:37 PM
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Originally Posted by Leviathan888
Verified good spark with a second plug grounded outside the head. Nice blue spark but tough to tell how/if it’s intermittent. Tried swapping injector 1 to cylinder 2, misfire did not follow the injector nor did cylinder 1 clean up with cylinder 2 injector.

It’s not a dead miss at all, just a very lumpy idle felt inside the car. Puts the throttle valve into limp mode after too long of driving. Completely removing spark from cylinder 1 makes it considerably worse
Good!
This confirms your ECU drivers are working ok.
Your injector likely ok
Your ignition likely ok
but then Limp mode!?!

Ignition does not LM... throttle body does.
Any LM specific code??
No code... no LM.

Last edited by CaliBenzDriver; Apr 11, 2025 at 06:38 PM.
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Old Apr 11, 2025 | 06:41 PM
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Originally Posted by CaliBenzDriver
Good!
This confirms your ECU drivers are working ok.
but then Limp mode!?!
Ignition does not LM.
Sorry, to clear up: Car is not actively in limp mode, nor have I seen it do that. Only thing I’m going off is cylinder 1 misfire and the Previous owner says about 30 mins into driving, ESP light would come on and car wouldn’t go above 1200rpm. Mechanic confirmed the issue was putting the throttle valve into something like a limp mode. It does throw a P0301 code after driving a little, that will cause limp mode right?

Last edited by Leviathan888; Apr 11, 2025 at 06:54 PM.
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Old Apr 11, 2025 | 06:56 PM
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Work order from when the previous owner took it in
Work order from when the previous owner took it in
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Old Apr 11, 2025 | 07:17 PM
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Originally Posted by Leviathan888
Work order from when the previous owner took it in
Work order from when the previous owner took it in
This is weird one!!

Even the tech got confused:
misfire causing LM without code

what scanner are you using to help yourself?

The positive is cylinders are tested ok.
Only one little detail is causing this.
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Old Apr 11, 2025 | 07:50 PM
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Originally Posted by CaliBenzDriver
what scanner are you using to help yourself?
I’m using a generic but good OBDII to USB cable connected to my laptop. OBDWIZ is the program I’m reading data from.
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Old Apr 11, 2025 | 07:57 PM
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Originally Posted by CaliBenzDriver
This is weird one!!
Only one little detail is causing this.
Here’s where I’m at right now: ECU signal should be fine going to coil, being a waste spark system if it was not there would be a miss on cylinder 2 also. I backprobed the connector on the ignition coil and to my surprise have high voltage that arcs to my fingers! This is the ECU 3 pin connection on ignition coil. This means (to my knowledge) spark isn’t being fully utilized on cylinder 1 and is leaking back to low voltage side and housing of the coil.

I’m about to try probing that 3 pin connection without being hooked to the coil, should confirm if the problem is coil-downwards. No way the ECU would be able to produce spark-levels of power at that signal pin…
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Old Apr 11, 2025 | 09:14 PM
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Originally Posted by Leviathan888
Here’s where I’m at right now: ECU signal should be fine going to coil, being a waste spark system if it was not there would be a miss on cylinder 2 also. I backprobed the connector on the ignition coil and to my surprise have high voltage that arcs to my fingers! This is the ECU 3 pin connection on ignition coil. This means (to my knowledge) spark isn’t being fully utilized on cylinder 1 and is leaking back to low voltage side and housing of the coil.

I’m about to try probing that 3 pin connection without being hooked to the coil, should confirm if the problem is coil-downwards. No way the ECU would be able to produce spark-levels of power at that signal pin…
yes, the spark is not 12Volts more like 25kV.

You've switched ypur coil around to prove it good.

Double check you have good Grounds circuits.


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Old Apr 11, 2025 | 09:19 PM
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Originally Posted by CaliBenzDriver
yes, the spark is not 12Volts more like 25kV.

You've switched ypur coil around to prove it good.

Double check you have good Grounds circuits.
New coil actually, OEM Bosch purchased yesterday. When disconnected from the ignition coil the harness no longer has spark to it (good) and I tested all the wires back to the ECU. So that end of the circuit is fine. Next I’m gonna try unhooking cylinder 1 wire and just grounding that coil tower right to the block. If spark leakage on the housing and ECU connector disappears, it must be the plug wire that has too much resistance.

No grounds actually run to the coils (I think) just 12v power and 2 signal wires that ground-switch the coil to create spark. And housing shouldn’t need to be grounded either, correct?

Last edited by Leviathan888; Apr 11, 2025 at 09:20 PM.
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Old Apr 11, 2025 | 09:58 PM
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Originally Posted by Leviathan888
New coil actually, OEM Bosch purchased yesterday. When disconnected from the ignition coil the harness no longer has spark to it (good) and I tested all the wires back to the ECU. So that end of the circuit is fine. Next I’m gonna try unhooking cylinder 1 wire and just grounding that coil tower right to the block. If spark leakage on the housing and ECU connector disappears, it must be the plug wire that has too much resistance.

No grounds actually run to the coils (I think) just 12v power and 2 signal wires that ground-switch the coil to create spark. And housing shouldn’t need to be grounded either, correct?
Noooo.... housing screw to engine valve cover does bring a GND for secondary side high-voltage coil.
The primary is usually supplied with +12v Key and switched to GND by ECU trigger or coil does it's own local primary side switching to GND.

It is true that if coil high-voltage has no path to exit it will discharge to GND everywhere possible. Sparkplug discharge path must be effective else coil gets bridged internally to become marginal.

Last edited by CaliBenzDriver; Apr 11, 2025 at 10:00 PM.
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Old Apr 11, 2025 | 11:26 PM
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Originally Posted by CaliBenzDriver
Noooo.... housing screw to engine valve cover does bring a GND for secondary side high-voltage coil.
The primary is usually supplied with +12v Key and switched to GND by ECU trigger or coil does it's own local primary side switching to GND.
Very interesting, different from what little I’ve found! The coils have been floating while I’ve been testing because I was unaware of this. In order to properly mount them once again I had to revert plug wires to original locations. After cleaning up the mounting surfaces with some emery cloth, there is still no change to the idle.

Also I backprobed the cylinder 3/4 ignition coil and got the same shock off the ECU signal pins. No misfire there so I believe that clue can be removed as I assume it has to do with the electromagnetic field around the coils. Only happens when my hand/another finger is touching a ground point.
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Old Apr 11, 2025 | 11:50 PM
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Originally Posted by Leviathan888
Very interesting, different from what little I’ve found! The coils have been floating while I’ve been testing because I was unaware of this. In order to properly mount them once again I had to revert plug wires to original locations. After cleaning up the mounting surfaces with some emery cloth, there is still no change to the idle.

Also I backprobed the cylinder 3/4 ignition coil and got the same shock off the ECU signal pins. No misfire there so I believe that clue can be removed as I assume it has to do with the electromagnetic field around the coils. Only happens when my hand/another finger is touching a ground point.
makes your hair stand up
How mant miles is this setup ?

I'm wondering if this "misfire" is NOT IGNITION related but well something else...

> Moving on:
Are you confident about your new coil + plug (+ wire) ?
We nearly well trust your injectors + ignition + bore...

then what else is in store to cause this misfire with would be Limp-Modes...
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Old Apr 12, 2025 | 12:01 AM
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Originally Posted by CaliBenzDriver
makes your hair stand up
How mant miles is this setup ?

I'm wondering if this "misfire" is NOT IGNITION related but well something else...

> Moving on:
Are you confident about your new coil + plug (+ wire) ?
We nearly well trust your injectors + ignition + bore...

then what else is in store to cause this misfire with would be Limp-Modes...
176922KM on this vehicle. The spark I get from that back probe is a shock but very weak compared to what the coil really can really put out (that gives you a jump!).

Only reason I’m working with ignition is because earlier with an inline spark tester I saw very intermittent flashes. Probably due to my test setup and symptoms have disappeared but still though I noticed some weird gaps. About to test a plug outside the block again but also not sure it’s ignition.

Havnt completely ruled out injector but the miss didn’t follow when I swapped 1 and 2, and cylinder 2 runs clean now and before the swap.

Compression was very difficult to check, my tester has nothing to thread in with a socket so relies on hand-tightening of the rubber hose to seal. Being that access is poor I got the tool tight but air was audibly leaking out while cranking. Compression shot to 130+ psi with every stroke though before leaking back out the plug hole, making me believe theres good pressure.
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Old Apr 12, 2025 | 12:07 AM
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Here’s the link to the video of my compression test.
https://drive.google.com/file/d/1oc5...w?usp=drivesdk
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Old Apr 12, 2025 | 02:19 AM
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listening to your slow crank and hearing about your weak spark and wonky throttle...
how about you charge your battery and measure ALT output is near 14volts.

No chance this is related to Crank sensor.
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Old Apr 12, 2025 | 02:24 AM
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Will charge battery and verify alternator output tomorrow.

I’m starting to suspect a sticky valve on cylinder 1, in that compression test video one of the strokes loses pressure way too quick - different from the rest. I’m gonna pick up a vacuum tester tomorrow. Check the intake manifold vacuum and see what that tells me.
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Old Apr 12, 2025 | 01:37 PM
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Just performed a vacuum test and the car passed just fine. Holds exactly 18.5 Hg at idle, with the gauge connected to a port on top of the intake manifold. Back to ignition or fuel?!?
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Old Apr 13, 2025 | 06:48 PM
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trust

Originally Posted by Leviathan888
Just performed a vacuum test and the car passed just fine. Holds exactly 18.5 Hg at idle, with the gauge connected to a port on top of the intake manifold. Back to ignition or fuel?!?
Take care of one line item at the time to move forward: you must TRUST YOUR IGNITION 100% before moving down the list.

Last edited by CaliBenzDriver; Apr 13, 2025 at 06:49 PM.
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