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2002 G500 build/ restoration/ conversion photo thread

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Old 07-28-2017, 10:07 PM
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2014 Mercedes-Benz GL63 AMG
Would it be cost prohibited to add portal axles that the 4x4^2 has?
Old 07-28-2017, 10:11 PM
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2011 Mercedes E550 Sport
It's doable but they do cost around $20,000 just for the portal axles, not including other parts that are needed and labor.
Old 07-28-2017, 10:12 PM
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Wow, a lift kit is more economical if you don't need the actual clearance. Thanks, didn't know it was that much.
Old 07-29-2017, 11:28 PM
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2011 Mercedes E550 Sport
Sound deadening on trunk floor completed

Old 07-31-2017, 10:07 AM
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2004 G500
Gwagon restoration headliner pictures

I really like that you are taken your time and addressing every part of your G wagon as you should! Great Job!

Didn't you also changed your sunroof to a moon roof! Did you get the moon roof insert from a dealer? I just got hood winked by an upholster that gave my G back to me without installing the sunroof panels with suede material I provided! I was like really! The 95% looks great but You know this isn't going to go well for me! I was so blown!

Now I have to have someone else complete this part of the job! He is telling me that another upholster says it can be replaced without removing the headliner!

Can you remove the sunroof inserts without taking the headliner out?

I also installed the after market mirrors and both motors burned out! drivers side in the closed position! You mentioned the wiring was changed I think because of voltage differences! I do see that there are new motors on ebay but don't have a place to send them for repair. Was your place in the US?

Thanks for your responses also! I look everyday to see if you posted any more pictures of the wonderful recreation!

Brad
Old 07-31-2017, 08:05 PM
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2011 Mercedes E550 Sport
Finished installing center shaft. Torqued bolts/nuts to 60nM.



Old 07-31-2017, 09:09 PM
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2011 Mercedes E550 Sport
Hi Brad
Thank you
I installed the moon roof myself. It did require some modifications, wasn't very easy, but I got it done. I posted some pictures of how I was installing it earlier in my thread.
If you still have the steel sunroof you can remove and install the interior panel without removing the headliner. You would install it from the outside of the car, from the top and then it should just clip in with couple or few clips.
I have not had a chance to connect my door mirrors, but I hear that the turn signals in the mirrors do throw an error message so they might require a resistor. The guys that rewired my window switch did install a resistor for the mirror folding option on that switch. I don't know exactly what they did. They are located in the Russia so I had to send the switch and some other parts out to them.

Last edited by Kobzarhomes; 07-31-2017 at 09:18 PM.
Old 08-01-2017, 10:47 PM
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2011 Mercedes E550 Sport
Front passenger side floor sound deadening completed



Old 08-03-2017, 09:53 PM
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2011 Mercedes E550 Sport
Sound deadening on the floor is finished.
Now I will add a layer of closed cell foam inside the doors and on the roof.





Old 08-06-2017, 02:03 AM
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2011 Mercedes E550 Sport


Old 08-08-2017, 12:33 AM
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2011 Mercedes E550 Sport
Started clearcoat sanding process.
1200 dry with DA sander
3000 "3M tizact" wet with DA sander

Old 08-10-2017, 10:49 PM
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2011 Mercedes E550 Sport
Rear end and right side polished 👍

Old 08-10-2017, 10:50 PM
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2011 Mercedes E550 Sport
New door checks




Last edited by Kobzarhomes; 08-10-2017 at 11:16 PM.
Old 08-12-2017, 10:33 PM
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Finished polishing the body and installed rear glass.

Covered rear end with protective plastic.






Old 08-12-2017, 10:48 PM
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2011 Mercedes E550 Sport
3 stage polish.
Here is what I'm using.

Old 08-12-2017, 10:57 PM
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E450 wagon, C43 AMG Cpe, C43 AMG Cab
Originally Posted by Kobzarhomes
3 stage polish.
Here is what I'm using.

Starting to come together. Great job. Looking forward to further reports.
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Old 08-13-2017, 07:01 PM
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Love this thread, you have helped me decided to purchase a 90s diesel and restore it.
Old 08-13-2017, 09:34 PM
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Thank you

These cars are amazing, restoring them is worth it and a joy )
Old 08-15-2017, 10:20 PM
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Added more sound deadening on the doors in a form of 5mm close-cell foam pad.

Installed couple door locks / latches.






Old 08-16-2017, 12:08 AM
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Have you thought about adding a back up camera? now would be a good time to drill the hole and run the wires if you want to place it at the OEM location.
Old 08-16-2017, 12:51 AM
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2011 Mercedes E550 Sport
Yes, I purchased one already. I'm just wondering if I should place it in the stock location or in the bumper near the plate....
Old 08-16-2017, 04:59 PM
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Forum Member's Mercedes-Benz G500 Build Gets TLC and Much More

Forum Member's Mercedes-Benz G500 Build Gets TLC and Much More



MB World's Kobzarhomes is doing a great job of upgrading and customizing his 2002 G500 inside and out.

Read the rest on the MBWorld.org homepage. >>
Old 08-16-2017, 10:39 PM
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2011 Mercedes E550 Sport
No more gray interior parts in this car, 5th door interior handle "black".

Installed door latch, wiper motor, brake light and closed cell foam.






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Old 08-20-2017, 12:07 AM
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Installed few more new parts on the 5th door.






**So apparently they use "red" thread lock on this little stub. When I went to unscrew it, the inside bolt spun. I ended up making a hole to access the bolt so I can remove the old stub and install a new one. After I took this photo, I treated the bare metal with paint and installed a rubber grommet. Eventually this will be covered with trim.


Last edited by Kobzarhomes; 08-20-2017 at 12:51 AM.
Old 08-20-2017, 11:19 AM
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Lifted G500, GT-S, track Cooper S
Originally Posted by Kobzarhomes
Yes, I purchased one already. I'm just wondering if I should place it in the stock location or in the bumper near the plate....
FWIW, I have one added aftermarket, and down at the plate level it has great visibility. I have a 33" spare and lift, but the top location to me seems like it would have impaired visibility compared to the plate area.


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