SL55 AMG, SL63 AMG, SL65 AMG (R230) 2002 - 2011 (2003 US for SL55 and 2004 for the SL65)

SL55/63/65/R230 AMG: DIY : SL55 HID Replacement

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old Oct 17, 2013 | 09:04 PM
  #1  
HFELIU's Avatar
Thread Starter
Junior Member
 
Joined: Jul 2012
Posts: 54
Likes: 14
From: New Jersey
03 SL55, 07 Acura MDX
DIY : SL55 HID Replacement

This will be a great DIY for anyone upgrading their bulbs or replacing a burnt bulb. I recently updated my factory HID bulbs from 4300k t0 6000k and what I noticed is that it's a pretty daunting task if you don't know what your doing, or what the actual Headlight assembly looks like. So I figured i'd take several pics and give everyone a guide line of what to look for, and how to make the bulb replacement a lot easier for you.

First things first i'll warn you, this is basically a simple and easy process, the driver's side bulb will be a breeze but the passenger side bulb will be the most difficult. My suggestion is to find a friend, or someone with skinny arms and small hands.

Time to complete the job:
Driver's side Bulb can take 5-15mins to complete.
Passenger's side bulb will take longer due to lack of space
.

Parts Needed:
1) Sylvania D2S HID bulbs. Stock bulb color is 4300K.
Honestly these bulbs are pretty good, but extremely overpriced. If there is no urgency to purchase them you can get them at a better price through Ebay or elsewhere online. If it is urgent your local dealer or auto parts store will have them in stock. another option would be another brand, just make sure the bulbs are D2S.

Tools needed:
No special tools, just small hands lol.

Step 1:
In order to prevent getting electrocuted place lights switch to the off position.

Step 2:
Remove the headlight cover by pressing the clip.

Step 3:
Remove Ignitor (remember Righty tighty, Lefty Loosey! To unlock the ignitor turn the knob to the left.

As you can see in the pic the ignitor has a guide that once it's placed in the right position with the pins located on the bulbs it'll either slide "left to unlock"(Counterclockwise), or "Right to lock (clockwise)".


Step 4:
Unlock the Bulb Locking Plate, Again Lefty Loosey. Pay Attention to the position of the locking plate, notice at the top it's labeled "TOP".


Now remove the bulb

Step 5:
Before inserting new bulbs make sure you wipe down the glass portion of the bulbs with alcohol and take extra care to avoid touching the glass portion of the bulb, the oil from your skin will cause the bulbs to Intensify with heat and burn out sooner. Insert new bulb, Pay attention to the gaps and locking positions for the bulb. Also keep in mind that the porcelain porting of the bulb faces down. That is the correct way of installing the bulbs and to make sure that everything closes properly.



Step 6:
Place the bulb locking plate in the proper place, Notice the same 2 locking pins for the Ignitor has to pass thru 2 perfectly placed gaps on the locking plate, that's how you'll know that everything is going in properly.

On the Locking plate there are 3 tabs that insert and lock into the headlight assembly, if installed properly the only thing left to do is twist the locking plate Clockwise.
Black tabs in the open (unlocked) position.

Black tabs in the locked position after turning clockwise.


Step 7:
Place Ignitor on the bulb and turn clockwise.

Locked position and your done. Reseal the black headlight cover and enjoy.

Last edited by HFELIU; Oct 19, 2013 at 11:57 AM.
Reply
Old Oct 18, 2013 | 06:26 AM
  #2  
City Rat's Avatar
Senior Member
Veteran: Army
10 Year Member
Liked
 
Joined: Dec 2012
Posts: 445
Likes: 11
From: Washington, DC Metro Area
Currently: 2019 E450 AWD, Previous: 2002 CLK55 Cab
Nicely done. Posts like this one make this forum worth visiting.
Reply
Old Oct 18, 2013 | 07:13 AM
  #3  
HFELIU's Avatar
Thread Starter
Junior Member
 
Joined: Jul 2012
Posts: 54
Likes: 14
From: New Jersey
03 SL55, 07 Acura MDX
Thanks.
Reply
Old Oct 18, 2013 | 08:45 AM
  #4  
Geo3's Avatar
Member
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 2007
Posts: 181
Likes: 15
From: Canada
SL55 AMG, Range Rover Evoque
Many, many thanks, "HFELIU".

Great, informative DIYs

Please keep these coming........George
Reply
Old Oct 18, 2013 | 09:13 AM
  #5  
kittyandgary's Avatar
Senior Member
10 Year Member
Liked
 
Joined: Jul 2013
Posts: 306
Likes: 19
From: West Chester, PA - USA
2003 SL55 AMG
Bingo - I hit the jackpot this morning with THREE of your great procedure write-ups. THANK YOU so much.

Gary Knox
Reply
Old Oct 19, 2013 | 08:25 AM
  #6  
ttboost's Avatar
Senior Member
 
Joined: Aug 2013
Posts: 372
Likes: 1
From: CT
CTS-V
Great writeups and pics. However, they are lamps..not bulbs..bulbs grow in the ground...
Reply
Old Oct 19, 2013 | 08:52 AM
  #7  
HFELIU's Avatar
Thread Starter
Junior Member
 
Joined: Jul 2012
Posts: 54
Likes: 14
From: New Jersey
03 SL55, 07 Acura MDX
Originally Posted by kittyandgary
Bingo - I hit the jackpot this morning with THREE of your great procedure write-ups. THANK YOU so much.

Gary Knox
Lol, I stand corrected.
Reply
Old Nov 10, 2013 | 01:34 PM
  #8  
robert1's Avatar
Junior Member
 
Joined: Nov 2013
Posts: 29
Likes: 0
From: Dallas
2008 SL 550
Can anybody give me feedback!

I have 2008 SL, I want to replace the headlamp assembly. Is this easy? Looks like there are just two bolts at the top of the lamp to take out to remove the lamp housing. Can I do this without taking the bumper off? Any help would be greatly appreciated.
Robert
Reply
MB World Stories

The Best of Mercedes & AMG

story-0

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

 Verdad Gallardo
story-1

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-2

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-3

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-4

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-5

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-6

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-7

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-8

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
story-9

10 Most Reliable Mercedes-Benz Models You Can Buy Used

 Verdad Gallardo
Old Nov 10, 2013 | 01:37 PM
  #9  
HFELIU's Avatar
Thread Starter
Junior Member
 
Joined: Jul 2012
Posts: 54
Likes: 14
From: New Jersey
03 SL55, 07 Acura MDX
If I recall correctly, it should be 3 8mm screws that hold each lamp in place. Sorry but the front bumper will have to be removed, don't fret, it's much easier then you think. A. Few screws, 2 bolts, and some plastic tabs is all that's holding it in place.
Reply
Old Nov 10, 2013 | 02:21 PM
  #10  
robert1's Avatar
Junior Member
 
Joined: Nov 2013
Posts: 29
Likes: 0
From: Dallas
2008 SL 550
Thank you for the feedback. Helps greatly. Not sure if I want to attempt removing the bumper, unless you think its a no brainer! I guess, my only question is how do you pop out the side part of bumper in front where the wheel well is, where the clips are? I gave it a pull but looks like you have to pop out that clip somehow? Can you advise, how to pop those out?

Last edited by robert1; Nov 10, 2013 at 03:59 PM. Reason: more info
Reply
Old Dec 4, 2017 | 01:11 AM
  #11  
SGTzAMG's Avatar
MBWorld Fanatic!
Veteran: Army
15 Year Member
Liked
Loved
 
Joined: Jun 2009
Posts: 1,111
Likes: 48
From: North California
02 C32 AMG, 05 SL55 AMG, 09 SL63 AMG, 14 E350, '18 G550, 92 300ZX & 15' GL63 AMG
**STICKY PLEASE**

thank you for this!! WE NEED TO STICKY THIS ON THE DIY SECTION
Reply
Old Dec 4, 2017 | 02:29 AM
  #12  
John Choi's Avatar
Junior Member
 
Joined: Oct 2017
Posts: 67
Likes: 2
2003 CL55AMG
This is same in W215.
Reply
Old Aug 2, 2020 | 01:23 PM
  #13  
RMEinSC's Avatar
Newbie
 
Joined: Jul 2020
Posts: 1
Likes: 0
From: Summerville, SC
2021 GLE 63S, 2017 C43, 2006 SLK 280
Replace Igniter & Ballast

First off, this is an incredibly helpful thread. Thank you for taking the time to detail it so well! I had the same issue but thanks to large hands had to remove bumper to get to entire fixture only to learn my ballast and/or igniter were faulty. To be safe I picked up both a new igniter & a new ballast. The ballast had an inserted flyer, an affixed sticker, and a cap over the terminal with another sticker proclaiming “ballast tested twice prior to shipment; It is highly suggested you replace the igniter while replacing the ballast”. I called the vendor (from Amazon) who explained frequently ballasts fail due to shorts introduced by defective igniters. Take that for what it is worth.

One item I also want to share...my low miles (50k) SL55 is 17 years old (03) wiring harnesses inside had almost all copper wiring insulation disintegrating. If you plan to do this plan to also have a way to reinsulate most of this wiring. My local auto parts store sells a product you use with a hair dryer (one time). It is just a PITA inside that fixture.

thanks again for great information.
Reply
Old Aug 2, 2020 | 08:04 PM
  #14  
okbarnett's Avatar
MBWorld Fanatic!
15 Year Member
Photogenic
Photoriffic
Shutterbug
 
Joined: Aug 2008
Posts: 2,498
Likes: 222
Porsche guy who drives SL63 w/ perf pkg AND perf suspension
personally I think the pass side is easier
Reply
Old Mar 26, 2025 | 02:44 PM
  #15  
iammalibuboy's Avatar
Junior Member
10 Year Member
 
Joined: Apr 2011
Posts: 36
Likes: 5
sl55
Changed the driver side bulb and ballast on my 03 sl55 this morning. Easier than I thought it would be. Thanks for the lamp guide.
After reassembly the lamp did not light up, then after a few tries and high beam/low beam changes, it did. Maybe the ballast needs to charge up or something?
Anyway, if it doesn't work right away, don't give up too soon.
Reply
Old Mar 27, 2025 | 10:06 AM
  #16  
tonylinc's Avatar
Super Member
5 Year Member
Shutterbug
Liked
Loved
 
Joined: Sep 2019
Posts: 622
Likes: 212
From: My house
SL55AMG, GL450, SLK, S550, Maserati Coupe
GREAT writeup and pictures for headlight replacement job, thanks. One thing a headlight bulb buyer should know, there are huge numbers of counterfeit light bulbs out there. Apparently it's a crazy and gigantic market and the counterfeiters go to great lengths to grab a market share. Especially buying from eBay or Amazon. I bought a Sylvania replacement headlight bulb from Amazon, for my S-Class and If I recall it was a D2S. It arrived in what looked like genuine Sylvania packaging, with that shiny logo thing and a serial number with a website address to go to, to authenticate the bulb. However, in letters so tiny that I needed magnifying glasses to read, it said Made in China. I went to the website and entered the code and got a reassurance this this bulb is indeed an "authentic genuine Sylvania". Felt good for a moment, then looked up Sylvania's 1-800 number. Called them, and quickly got customer service and they gave me their website address which was quite different from what I'd just been looking at. The people on the phone at Sylvania told me, "You have got a fake!" I returned it to Amazon, and the seller on there argued and argued with me that this was not a fake. I then bought a genuine Sylvania bulb at a cost of about $20 more than the first one, I can't recall whether it was from FCPeuro or AutohausAZ or RockAuto, but it was from one of those. Buying from either of those companies, you are guaranteed to not receive fake parts. After this episode, I don't think I would buy bulbs from Amazon ever again. Those chinese makers even went so far as to have a fake sylvania website to fool you!! Even after verifying authenticity, it would never hurt to get Sylvania's 800-number and call them with questions, they are well aware of the fakers stealing their business and are happy to help with any questions!
Packaging for the new Sylvania bulb looked different and even more genuine, also listed a website to authenticate with a serial number, and Yes it was genuine. And this time, it really WAS Sylvania's website. There is a huge, multimillion dollar market for fake light bulbs. On my S-Class, the new bulb perfectly matched the color, intensity and hue of the other, older light bulb, so I only had to replace the one that had burned out. I had not installed the fake one, but I guess it's possible it would be a little different, and I'd have to replace both bulbs if I wanted them to match and not look trashy, and then I would have chinese fake light bulbs on a $120,000 car. So if you're replacing a headlight bulb, go the extra mile and make damn sure you're not getting a cheap junk knockoff light bulb from the shysters. Even if they provided a "good quality" light bulb, I just don't like being shipped a counterfeit in fake packaging that I'm being told is a genuine quality part. It's pretty highly likely that the fake bulb would not last as long as a real one. I'd rather spend $20 more and know that I got real headlight bulbs and not fakes.

Last edited by tonylinc; Mar 27, 2025 at 10:17 AM.
Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 12:33 AM.

story-0
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-1
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-2
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-3
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-4
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-5
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-6
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-7
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-8
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-9
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE