SL55/63/65/R230 AMG: DIY : SL55 HID Replacement
First things first i'll warn you, this is basically a simple and easy process, the driver's side bulb will be a breeze but the passenger side bulb will be the most difficult. My suggestion is to find a friend, or someone with skinny arms and small hands.
Time to complete the job:
Driver's side Bulb can take 5-15mins to complete.
Passenger's side bulb will take longer due to lack of space.
Parts Needed:
1) Sylvania D2S HID bulbs. Stock bulb color is 4300K.
Honestly these bulbs are pretty good, but extremely overpriced. If there is no urgency to purchase them you can get them at a better price through Ebay or elsewhere online. If it is urgent your local dealer or auto parts store will have them in stock. another option would be another brand, just make sure the bulbs are D2S.
Tools needed:
No special tools, just small hands lol.
Step 1:
In order to prevent getting electrocuted place lights switch to the off position.

Step 2:
Remove the headlight cover by pressing the clip.

Step 3:
Remove Ignitor (remember Righty tighty, Lefty Loosey! To unlock the ignitor turn the knob to the left.

As you can see in the pic the ignitor has a guide that once it's placed in the right position with the pins located on the bulbs it'll either slide "left to unlock"(Counterclockwise), or "Right to lock (clockwise)".


Step 4:
Unlock the Bulb Locking Plate, Again Lefty Loosey. Pay Attention to the position of the locking plate, notice at the top it's labeled "TOP".


Now remove the bulb

Step 5:
Before inserting new bulbs make sure you wipe down the glass portion of the bulbs with alcohol and take extra care to avoid touching the glass portion of the bulb, the oil from your skin will cause the bulbs to Intensify with heat and burn out sooner. Insert new bulb, Pay attention to the gaps and locking positions for the bulb. Also keep in mind that the porcelain porting of the bulb faces down. That is the correct way of installing the bulbs and to make sure that everything closes properly.



Step 6:
Place the bulb locking plate in the proper place, Notice the same 2 locking pins for the Ignitor has to pass thru 2 perfectly placed gaps on the locking plate, that's how you'll know that everything is going in properly.

On the Locking plate there are 3 tabs that insert and lock into the headlight assembly, if installed properly the only thing left to do is twist the locking plate Clockwise.
Black tabs in the open (unlocked) position.

Black tabs in the locked position after turning clockwise.


Step 7:
Place Ignitor on the bulb and turn clockwise.

Locked position and your done. Reseal the black headlight cover and enjoy.
Last edited by HFELIU; Oct 19, 2013 at 11:57 AM.
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Robert
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Last edited by robert1; Nov 10, 2013 at 03:59 PM. Reason: more info
One item I also want to share...my low miles (50k) SL55 is 17 years old (03) wiring harnesses inside had almost all copper wiring insulation disintegrating. If you plan to do this plan to also have a way to reinsulate most of this wiring. My local auto parts store sells a product you use with a hair dryer (one time). It is just a PITA inside that fixture.
thanks again for great information.
After reassembly the lamp did not light up, then after a few tries and high beam/low beam changes, it did. Maybe the ballast needs to charge up or something?
Anyway, if it doesn't work right away, don't give up too soon.




Packaging for the new Sylvania bulb looked different and even more genuine, also listed a website to authenticate with a serial number, and Yes it was genuine. And this time, it really WAS Sylvania's website. There is a huge, multimillion dollar market for fake light bulbs. On my S-Class, the new bulb perfectly matched the color, intensity and hue of the other, older light bulb, so I only had to replace the one that had burned out. I had not installed the fake one, but I guess it's possible it would be a little different, and I'd have to replace both bulbs if I wanted them to match and not look trashy, and then I would have chinese fake light bulbs on a $120,000 car. So if you're replacing a headlight bulb, go the extra mile and make damn sure you're not getting a cheap junk knockoff light bulb from the shysters. Even if they provided a "good quality" light bulb, I just don't like being shipped a counterfeit in fake packaging that I'm being told is a genuine quality part. It's pretty highly likely that the fake bulb would not last as long as a real one. I'd rather spend $20 more and know that I got real headlight bulbs and not fakes.
Last edited by tonylinc; Mar 27, 2025 at 10:17 AM.









