W210 AMG Discuss the W210 AMG's such as the E50, E55, and E60

How much boost before I blow up the engine?

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Old May 13, 2009 | 10:36 PM
  #1  
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How much boost before I blow up the engine?

Are there any people out there that know the boost limits of yall's E55s?

The reason I ask is I'm building a remote turbo E430 and I want to have a good idea of the maximum boost I can run the motor at on pump gas and no additives. I already have a 400hp daily driver e320 running 11-13psi (499whp at 18psi with water/meth inj.), but I'm tired of the weak 1st gen 722.6 it has. Plus I need more V8 music. I'm going to use the LET tuning equipment on it to reflash the car and I'd like a good idea of what psi I can run the stock motor at. I've seen a lot of 500 and 55's running 7.5 and 8.5psi but I'm hoping i can at least run 10 as I run the E320 at 11-13 all the time on 92 pump gas. Let me know! I'm itching to get it done and post up another epic(to me ) turbo build thread

Last edited by Max Hughes; May 13, 2009 at 10:39 PM.
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Old May 14, 2009 | 12:04 AM
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Originally Posted by Max Hughes
Are there any people out there that know the boost limits of yall's E55s?

The reason I ask is I'm building a remote turbo E430 and I want to have a good idea of the maximum boost I can run the motor at on pump gas and no additives. I already have a 400hp daily driver e320 running 11-13psi (499whp at 18psi with water/meth inj.), but I'm tired of the weak 1st gen 722.6 it has. Plus I need more V8 music. I'm going to use the LET tuning equipment on it to reflash the car and I'd like a good idea of what psi I can run the stock motor at. I've seen a lot of 500 and 55's running 7.5 and 8.5psi but I'm hoping i can at least run 10 as I run the E320 at 11-13 all the time on 92 pump gas. Let me know! I'm itching to get it done and post up another epic(to me ) turbo build thread
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Old May 14, 2009 | 11:09 AM
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This thread needs to stay alive!
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Old May 14, 2009 | 11:39 AM
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remote turbo? does that mean a rear mounted turbo? like that butt turbo thread?
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Old May 14, 2009 | 09:16 PM
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Yeah, he means a rear mounted turbo, ala Squires/STS.

He previously started fabricating a rear mount turbo for a friend's E55.
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Old May 15, 2009 | 12:50 AM
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Yep, it's a rear turbo. I finished fabbing up that exhaust a long *** time ago. Dutch has the car sittin on the lift with the turbo installed on the exhaust and he finally got the oil lines on. The car is 2nd place to his 468 camaro dragster unfortunately so his progress has been slow.
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Old May 15, 2009 | 07:28 AM
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430 is a high compression engine, most the data on boost is to be found with people that did the HPS conversions years ago. I remember 6 psi with out any cooler. Claims of performance were OEM 275 @ crank, 350 @ crank with HPS supercharger. The 430 has cast pistons so detonation is your limiting factor. Very interesting project Max, pics would be nice. Did you maintain the dual exhaust to a twin port Turbo?
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Old May 15, 2009 | 07:45 AM
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You made 499whp on the E320 You need to drag that thing.

In terms of LET tune do you mean some handheld unit they were talking about in another thread or are you having them dyno tune in house?
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Old May 15, 2009 | 11:06 PM
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CANT WAIT to see this!
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Old May 16, 2009 | 07:27 PM
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Yea the m104 is arguably one of the strongest built mercedes engines next to the m103(its made 650whp on a stock motor thanks to PUMPISH and his megasquirt standalone).

My m104 is all stock and yes timing is an issue, thats why I use water/meth injection when I do my high boost pulls. When I did the 499 pull I thought I was going to do die, I was so worried I was going to pepper the head or blow a piston but the engine was fine and is still smoother than a babys *** on the inside after a shop towel wipe down:


The m113 has a stronger iron coating on its cast pistons v. the silicon on my m104 pistons so I'm not too worried. I hope to rent the LET computer to adjust the timing and fine tune the fuel maps for use with E55K injectors and a BEGI FMU.

You said right Yacht Master. I utilized the stock dual exhaust pipes and mounted a divided T4 flange for use with a divided housing Masterpower T70 turbo. I remember seeing the test on the HPS E430, 6psi and non intercooled on stock injectors and what not is very promising. The TT kits for the early m104's ran 7-8psi on stock injectors and with my mustang cobra injectors I more than doubled that. Just think of an intercooled E430 running 12psi. Its already going to run cool with the turbo in the rear by about 150 degrees but with a small intercooler up front its going be sucking in damn near ambient air temp.

I'll post the pics and build thread of the e430 when everything is done. I need to finish this before I turn 20 in February just so I can say I was a teen when I did it A turbo E320 at 18 and a turbo E430 at 19

Last edited by Max Hughes; May 16, 2009 at 07:33 PM.
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Old May 17, 2009 | 02:13 PM
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Originally Posted by Max Hughes
I need to finish this before I turn 20 in February just so I can say I was a teen when I did it A turbo E320 at 18 and a turbo E430 at 19
Its great to see youngsters with some ambition. Keep up the good work bro!
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Old May 17, 2009 | 03:04 PM
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210 55
I hear about that too the M113 4.3 have the biguest compression rating maybe you can run at 6 - 6.5 psi (Supercharger +/- boost). you can replace the pistons with some IASA forged or low compression to reach 10 - 12 psi Exellent project

Fabio Daniel
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Old May 17, 2009 | 07:34 PM
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I busted a ring land on cylinder 5 running 7psi...

Just be careful with timing
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Old May 19, 2009 | 12:54 PM
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Love this mod. Show some pictures.
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Old May 19, 2009 | 03:35 PM
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I'll get some good ones of the car on the lift soon. I'm going to boost the E430 at 8-9 psi with some E55K injectors and with the timing advanced pulled out of the ECU. Just like the E320 this will most likely be done in July or August. If all goes well with the 430(goes well= 400whp +/- 25hp) then I swap a m113 500 in the 430 and see what it does with the extra horspower and lower compression.
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Old May 19, 2009 | 06:47 PM
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Originally Posted by Max Hughes
Are there any people out there that know the boost limits of yall's E55s?

The reason I ask is I'm building a remote turbo E430 and I want to have a good idea of the maximum boost I can run the motor at on pump gas and no additives. I already have a 400hp daily driver e320 running 11-13psi (499whp at 18psi with water/meth inj.),
I meant to ask,do you have an intercooler on your car and what r you using for fuel management?

I know TWO turbocharged C36's that r running that much to the wheels with standalone fuel management(controls both Timing and Fuel) and FMIC.

Last edited by ProjectC55; May 19, 2009 at 06:58 PM.
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Old May 19, 2009 | 08:26 PM
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I'm using the smallest front mount available lol its like 30"x7"x2.5" It doesn't heat soak though. I've got it damn hot only once(engine temps climbed to 95-100 C from the normal 81-83 C after the 2nd attempt to hit 500whp). For engine management I'm using the AEM F/IC. It controls the ignition and fuel directly through the cam and crank sensors and the fuel injectors so its impossible to defeat. Its a stone's throw away from a standalone and only $350. It's better than the much more expensive Greddy eManage and tested as so by several magazines.
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Old May 20, 2009 | 07:42 AM
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Originally Posted by Max Hughes
I'm using the smallest front mount available lol its like 30"x7"x2.5" It doesn't heat soak though. I've got it damn hot only once(engine temps climbed to 95-100 C from the normal 81-83 C after the 2nd attempt to hit 500whp). For engine management I'm using the AEM F/IC. It controls the ignition and fuel directly through the cam and crank sensors and the fuel injectors so its impossible to defeat. Its a stone's throw away from a standalone and only $350. It's better than the much more expensive Greddy eManage and tested as so by several magazines.
Originally Posted by Max Hughes
I never got any times before the tranny blew(cant shift without slipping with full boost) but when I go to the dyno here soon I'll give a fresh dyno sheet posted for my DD settings.

I have an OLD dyno run when I lowered the compression and ran 9 and 10 AFR's lol it was WEAK. It was between 9-10psi running extremely rich.
\/



I will make the excuse though that my car weighs 3605lbs and they had it set for 4000lbs(you notice how slow it accelerates...) so thats another power downer... I'll never go to a mustang dyno again lol.

You mind showing us a dyno sheet. I have an AEM in my Talon. I'm very familiar. The AEM F/IC I know nothing about. How you were able to get 499whp with such a tiny intercooler and not detonate,stck injectors I'd assume,has me wondering how. 18psi boost you say? Interesting. Forgive my skeptisism but even in the dyno vid you posted in the kill section you posted 310 rwhp and 330+rwfttq @ 10psi 9.0:1 compression. Which I could believe. How you got 150more whp is my question @18psi.
Video:http://www.youtube.com/watch?v=3dCFM0qa67o
Originally Posted by Max Hughes
Because I have a $9500 car vs. $20K and up cars...thats why. I could tune my E320 past 600hp if I wanted on the stock engine with some head studs whats your point? A B5 S4 is like a 260hp car stock....

Did you miss the 499whp with water/meth injection at 18psi? Spot those car lengths audi man.... Why are you on this site?


If you have please post a dyno sheet and a list of your mods. Thanx!

11 sec modded W211 E55K's put out that kinda power modded.

Like I said forgive my skeptisism just want to know,and continued success on your project!

Last edited by ProjectC55; May 20, 2009 at 08:01 AM.
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Old May 20, 2009 | 12:15 PM
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Yea that video was the weak *** dyno I was talking about. That's the reason it backfired on the way down, my car never does that when its tuned right.

For the 499 pull I used a water/meth injection setup like Blown_M104's seen below to keep the motor from detonating. The small intercooler does not cause it to detonate, a bad timing curve and a 100+ degree temp would.



I'll show you the new sheet coming up in a few days, as the original 10psi sheet is embarassing(it look like the rocky mountains). The only sheet on my laptop is this 11.7 AFR tuned 6psi pull on stock compression(pictured below) that became subject to TB shake. 278hp/311ft lbs of torque,. What happens is the boost smacks the TB and the return spring can't hold the TB plate WOT but I've since fixed that lol:


For 600hp I wouldn't use my turbo, I'd use a GT40 or 42. Its proven that a stock M103 with studs can hit 650 at the wheels with an adjusted timing curve and redline at 22psi with a GT45 turbo. The M104 flows WAY better and has the same forged and cast components as the M103.

Last edited by Max Hughes; May 20, 2009 at 01:46 PM.
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Old May 20, 2009 | 08:04 PM
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Originally Posted by Max Hughes
Yea that video was the weak *** dyno I was talking about. That's the reason it backfired on the way down, my car never does that when its tuned right.

For the 499 pull I used a water/meth injection setup like Blown_M104's seen below to keep the motor from detonating. The small intercooler does not cause it to detonate, a bad timing curve and a 100+ degree temp would.



I'll show you the new sheet coming up in a few days, as the original 10psi sheet is embarassing(it look like the rocky mountains). The only sheet on my laptop is this 11.7 AFR tuned 6psi pull on stock compression(pictured below) that became subject to TB shake. 278hp/311ft lbs of torque,. What happens is the boost smacks the TB and the return spring can't hold the TB plate WOT but I've since fixed that lol:


For 600hp I wouldn't use my turbo, I'd use a GT40 or 42. Its proven that a stock M103 with studs can hit 650 at the wheels with an adjusted timing curve and redline at 22psi with a GT45 turbo. The M104 flows WAY better and has the same forged and cast components as the M103.
Sure switching turbo's maybe a given for your car. However do you have a vid of you putting out 499whp with a dyno sheet?

Thanx!
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Old Sep 28, 2009 | 08:30 AM
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Any update on the E430? I know your busy with your current CLK430 but how did that make out?
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Old Jan 7, 2010 | 12:30 PM
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FYI- I've been running 9PSI on 93 octane pump gas for a while on my CLK55. I'm tinkering with the idea of 12PSI with water/meth
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Old Jan 7, 2010 | 02:49 PM
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I would agree the M104 engine (especially in C36 form) is an absolute monster... shame nobody ever really pushed that motor to its limits, it could have supra like power if put in built properly with the right tune and you lowered the compression a bit. A much stronger aftermarket head gasket would have to be made most likely since that's the real achilles heel on that motor, other then that its a panzer tank.
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Old Jul 7, 2018 | 09:19 PM
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1998 w210 Mercedes E430
Talking HELP WITH BOOST

Just wondering how the e430 w210 boost build is going, like yourself i want to be able to boost my e430 but am very alone on this topic as a lot of this stuff isn't common in Aus. What was the process you went through to get it all done eg ( Turbos, injectors, Ecu) etc. Not looking for too much boost as i know its a high compression motor (btw ive seen the CR as 10 is this true for an e430?) if you could please shed some light onto this from your build as it sounds very interesting and reliable.
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Old Jul 9, 2018 | 01:13 AM
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Originally Posted by BOOSTEDE430
Just wondering how the e430 w210 boost build is going, like yourself i want to be able to boost my e430 but am very alone on this topic as a lot of this stuff isn't common in Aus. What was the process you went through to get it all done eg ( Turbos, injectors, Ecu) etc. Not looking for too much boost as i know its a high compression motor (btw ive seen the CR as 10 is this true for an e430?) if you could please shed some light onto this from your build as it sounds very interesting and reliable.
It's been 6.5 years since OP has been on this site and the last post in this thread was from 8.5 years ago. They won't see this. Your best bet is to PM them and hope they get an email about it.
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