W211 AMG Discuss the W211 AMG's such as the E55 and the E63
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wheel weight and HP

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Old 02-02-2009, 10:54 AM
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2011 Black C63 Eurocharged V5
wheel weight and HP

I noticed some people asking how much a reduction in wheel weight would affect a cars horsepower. So I thought I'd post up this reference for everyone. The math is not mine but "TOYGUY" from AudiWorld. Interesting results.


CAVEAT-For those that can't follow the physics involved---this calc is assuming all the weight removed is RIGHT AT THE EDGE OF THE WHEEL!! The effects of weight reduction is dependent on how close the it is from the center. In other words, you could have 2 wheels that weigh 22lbs--->one that has 80% of its weight on the edge and the other has 60%. These two IDENTICAL wheels(by overall weight) will have different effects. The calc below assumes ALL THE WEIGHT is at the edge thus giving the MAXIMUM POSSIBLE RESULT!!

QUESTION
How much does a 10lbs reduction in weight per wheel effect overall apperent vehicle weight??

ANSWER
10lbs/wheel reduction in wheel weight will have an overall apperent vehicle weight reduction of 65lbs (theorectical max of 80lbs).

In other words----1lbs saved per corner is like taking 1.65lbs off the car.


Analysis

For the vehicle in motion, the kinetic energy is given by:

Ekinetic = � * (Mtotal*V2 + 4*Iwheel*w2)

Where
Mtotal = Total vehicle mass including wheels
Iwheel = moment of inertia of a single wheel/tire combination
V = Velocity of vehicle
w = rotational velocity of the wheel (in radians/sec)

Now, V = Rtread * w where Rtread = effective radius of the tire's tread

Combining, we find:

Ekinetic = � * (Mtotal + 4*Iwheel / Rtread2) * V2

So the effective additional mass added to the vehicle due to the wheels rotation = 4*Iwheel / Rtread2

Now, Iwheel = Mwheel * Reffective2

Where
Mwheel = mass of the wheel/tire combination
Reffective = radius of gyration (which is always less than Rtread )

What is this radius of gyration (otherwise known as the radius of inertia)? It is the radius at which an infinitely thin hoop of material of identical mass would have the same moment of intertia as the body in question. It is a mathematical abstraction, but can be calculated for any object.

For example, a disk of uniform density would have an Reffective = 0.707 x Rdisk

Now, finally, the effective additional mass added to the vehicle due to the wheels rotation is:

Mdue to rotation = 4 * Mwheel * (Reffective / Rtread)2

On a per wheel basis, the EFFECTIVE TOTAL wheel mass is given by:

Mwheel, effective = Mwheel * (1 + (Reffective / Rtread)2 )

Reffective / Rtread is always less than 1 and probably somwhere around 80% by my guess. This ratio is a function of wheel and tire weight disribution.

So in this case, Mwheel, effective = Mwheel * 1.64

The absolute maximum (impossible) case would be Mwheel, effective = Mwheel * 2

E55/63 benifits

I'll use member Komp55 as an example. He just got some beautiful BBS RS-Gt wheels and he has Brembo GT brake kit. Going from stock to this combination saved him...

26.6lbs per front wheel and 23.2lbs per rear wheel. Thus, his effective weight reduction is....

26.6 * 1.65= 43.8lbs
26.6 * 1.65= 43.8lbs
23.2 * 1.65= 38.3lbs
23.2 * 1.65= 38.3lbs

effective weight savings of ~164lbs or approx 16rwhp. That should be good for ~1mph in the 1/4 mile. Not to mention that its helps TURNING/BREAKING/FUEL ECONOMY!!!!!!
Old 02-02-2009, 12:49 PM
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Originally Posted by HYEPWR
I
26.6lbs per front wheel and 23.2lbs per rear wheel. Thus, his effective weight reduction is....

26.6 * 1.65= 43.8lbs
26.6 * 1.65= 43.8lbs
23.2 * 1.65= 38.3lbs
23.2 * 1.65= 38.3lbs

effective weight savings of ~164lbs or approx 16rwhp. That should be good for ~1mph in the 1/4 mile. Not to mention that its helps TURNING/BREAKING/FUEL ECONOMY!!!!!!
His front wheel weighs more then rear? You wouldn't happen to know his specs on that wheel would you? It doesn't make any sense, I always thought the rears were the heaviest.
Old 02-02-2009, 01:00 PM
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CLS55 2006, CLS 63S 2015
Originally Posted by Akademiks
His front wheel weighs more then rear? You wouldn't happen to know his specs on that wheel would you? It doesn't make any sense, I always thought the rears were the heaviest.
I think its the total savings, not actual weights. guessing its mostly from the rotors and calipers compared to stock ones.

Thanks for the formula...its alot to take in, but will try it out!
Old 02-02-2009, 01:02 PM
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that weight calc is including brakes. the front calipers are heavier than the rears.

ah, beat me to it!
Old 02-02-2009, 01:03 PM
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Ah, that would make sense, yes.
Old 02-03-2009, 06:27 AM
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Are you sure caliper weight savings can be counted here? Although unsprung weight, the calipers are not part of the rotational mass, rather, they are stationary.
Old 02-03-2009, 10:03 AM
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2011 Black C63 Eurocharged V5
Originally Posted by KraZy007
Are you sure caliper weight savings can be counted here? Although unsprung weight, the calipers are not part of the rotational mass, rather, they are stationary.

Caliper--no.

But I believe the weight savings from the kit is *mostly* from the 2 piece Rotors--which are part of the rotational mass. Although, since it is close to the centroid---its effects are small.

The important take home here, I believe is this....

Say you have a the stock 18' rims with 265/40/18's......you switch out some 22 inch giovanni's cause youre such a PIMP.......anyway---EVEN IF You put both wheels on the scale and the stock is 32lbs and the Giovanni's are 36lbs----you say to yourself---ahh thats pretty close. The reality is that not only did you add weight but you moved the weight OUT FROM THE CENTER TO THE EDGE. This is why guys with 20's and 22's go slower at the track and can actually feel the car is slower with the big rims.....

....But they do look baller!!
Old 02-03-2009, 10:34 AM
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bone stock E55 AMG
so, if u just upgrade to lightweight wheels, u gain about 5rwhp...
Old 02-03-2009, 10:34 AM
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Originally Posted by HYEPWR
But I believe the weight savings from the kit is *mostly* from the 2 piece Rotors--which are part of the rotational mass.
Your belief is somewhat wrong. Here's what I posted when I installed my Brembo GTs:

Originally Posted by komp55
Even more compelling is the weight savings. The stock front calipers weight 16.15 lbs. each, and the stock front discs weigh 33.2 lbs. each. The Brembo front calipers weigh only 10.8 lbs each, and the front larger rotors weigh only 25.2 lbs. each. Thus, in the front of the car, installation of the Brembo GT kit saves unsprung weight of about 14 lbs. at front each corner while increasing the size of the usable swept area of the brakes. The Brembo rear calipers are nearly identical in weight to the factory rear calipers, with the Brembo calipers weighing about a quarter of a pound less. However, the Brembo rear discs weight in at only 14 lbs., which is just over 7 lbs. less than the factory disc. So at the rear of your car, you’ll shave off additional unsprung weight of 7 lbs. at each corner. Overall, the larger Brembo GT brakes/discs reduce the weight of our corpulent cars by over 44 lbs. total.
Thus, the Brembo GT front calipers contribute about 40% of the overall weight savings at each front corner since they weigh only 67% of the weight of the heavier stock calipers.

All of the math formulas are great, but all I know is that with the unsprung weight reduction achieved as a result of the Brembo GT kits and the ultra lightweight BBS forged RSGT's, the feel of the car in terms of both responsiveness to steering inputs and throttle is markedly enhanced.
Old 02-03-2009, 11:30 AM
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Originally Posted by komp55
Your belief is somewhat wrong.
Sorry Komp....Im not following you?

The original question was about rotational mass and its effects on HP. The question I answered was about whether the CALIPER is part of the rotational mass and could be included in this calc---which it isnt.

Reducing Unsprung weight helps handling tremendously, as youve already pointed out---but key for here is the rotational mass which affects acceleration and hp. My statement was ;

But I believe the weight savings from the kit is *mostly* from the 2 piece Rotors

Stock Front Rotor-----33.2
Stock Front Caliper----16.15
Total front Brakes-----49.35lbs

GT front Rotor--------25.2(8lbs difference)
GT Front Caliper-----10.8(5.35lbs difference)
total weight----------36lbs(13.35lbs difference)

So 8 out of 13.35lbs savings from the kit is from the ROTOR---which is what I suspected.

Using your explanation from the rear part of the brake instal;


The Brembo rear calipers are nearly identical in weight to the factory rear calipers, with the Brembo calipers weighing about a quarter of a pound less. However, the Brembo rear discs weight in at only 14 lbs., which is just over 7 lbs. less than the factory disc.
So by your own account---You saved a TOTAL of 40.7lbs(13.35 per front x2 and 7lbs per back *2) and of this 40.7lbs savings--30lbs of which was due directly weight saved from ROTORS.

Just trying to understand your post...So the actual rotational weight saved in the front with the GT kit and bbs wheels is 26.3-5.35=20.95lbs?
Old 02-04-2009, 02:11 PM
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When I bolted on my light weight carbon fiber Dymag wheels they resulted in about 25rwhp on the dyno. Reductions in rotating mass can result in huge performance gains.
Old 02-04-2009, 09:40 PM
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Originally Posted by jrcart
When I bolted on my light weight carbon fiber Dymag wheels they resulted in about 25rwhp on the dyno. Reductions in rotating mass can result in huge performance gains.
Jcart - welcome back! I think my Kosei's were part of the reason for my N/A 126.6 mph. Rotational mass reduction makes a big difference.
Old 02-04-2009, 09:57 PM
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Originally Posted by jrcart
When I bolted on my light weight carbon fiber Dymag wheels they resulted in about 25rwhp on the dyno. Reductions in rotating mass can result in huge performance gains.
Not to mention huge reductions in braking.
Old 02-04-2009, 10:02 PM
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Originally Posted by e55 baller
Jcart - welcome back! I think my Kosei's were part of the reason for my N/A 126.6 mph. Rotational mass reduction makes a big difference.
Ridiculously fast times in your sig. - how can they possibly be N/A passes though?!?
Old 02-04-2009, 10:38 PM
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CLK 63 Black Series, 2009 S550, 2011 Range Rover Supercharged, BMW F800 GS Anniv Edition
Originally Posted by c32AMG-DTM
Ridiculously fast times in your sig. - how can they possibly be N/A passes though?!?

Look at his mods:

"ASP pulley, Evo headers, Elect. cutout exh., Evo Cooling kit, K2 ECU & LSD & Hi Flow cats, AAM lowering kit, -10C fan, 160F tStat, VPR 80mm TB & CAMS, 14lb bat., H20 inj., IAT/Boost gauge, EVO rotors, AMG Lighted sills, Sprint Booster, Xpipe, custom air ducts. MT drag radials "
Old 02-05-2009, 12:44 AM
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No knock on his car whatsoever, but that still isn't N/A. A N/A engine has no forced induction, not even if it came from the factory.
Old 02-05-2009, 06:52 AM
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Originally Posted by LZH

Look at his mods:

"ASP pulley, Evo headers, Elect. cutout exh., Evo Cooling kit, K2 ECU & LSD & Hi Flow cats, AAM lowering kit, -10C fan, 160F tStat, VPR 80mm TB & CAMS, 14lb bat., H20 inj., IAT/Boost gauge, EVO rotors, AMG Lighted sills, Sprint Booster, Xpipe, custom air ducts. MT drag radials "
Thanks Baller. That clears it up.
Old 02-05-2009, 07:38 AM
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According to Kennebell:

Tire pressure can change HP by 40 HP
Tire position on the rollers 5-6 HP
Weight of rims and tires, ONLY 5HP

At their website they list over 25 factors that can change dyno results. GOOD info for you dyno freaks. Check it out my friends.

http://www.kennebell.net/techinfo/ge...tVariables.pdf

See yeah
Old 08-21-2009, 07:50 AM
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so how does this apply to the evosport rotors which are 34 lbs lighter?
Old 08-21-2009, 11:35 AM
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Yeah, for an actual number you have to integrate density over angle and radius, which will obviously vary for every permutation of wheels and tires.

I have always thought that wheel and tire manufacturers should be reporting rotational intertia as just another number among the many specs they publish. It can be measured, or calculated from CAD if they know the densities of what they are building with.
Old 08-21-2009, 12:17 PM
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Aaah, physics.

Here are a couple of physics questions.

1. You are traveling down the road in Mexico at 120MPH. How fast is your tire going when it touches the road?

2. You are driving your AMG with your 5 year old because your other car is in the shop. Your 5 year old is holding a helium filled balloon on a string because there was no way you were going to let him have an ice cream in your AMG. A boy racer Mustang KR pulls up at the light and wants to play. You look down at your kid and wonder whether he will tell you wife or not. But then you think of all the guys on the forum who would be so dissappointed that you did not defend our honor, so when the light turns green your 5 year olds head gets slammed back in the seat and the KR driver chokes on your exahust.
a. Which way did the balloon move when your kids head was thrown back?
b. How long did it take for your 5 year old to tell your wife?
Old 08-21-2009, 12:24 PM
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good topic....

I say... a good set up for our cars would be light weight 18's and try to find a good compromise between a sticky tire and light weight tires.

I love my CLS55 wheels on my E, but I just hate to admit that I'm carrying a bit more weight as a trade for better looks and bit better handling.
Old 08-21-2009, 12:26 PM
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My physics degree is a few years old, so lets see if I still have the chops...

1. The tire has many comonents of movement: vertical, horizontal, rotational and angular (steering). Which of these are you referring to, or was it your point to trick someone due to the combination of these?

2a. Baloon moves toward the windshield
2b. Depends on the availability of icecream, but usually under 30s
Old 08-21-2009, 08:07 PM
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Originally Posted by mekantor
My physics degree is a few years old, so lets see if I still have the chops...

1. The tire has many comonents of movement: vertical, horizontal, rotational and angular (steering). Which of these are you referring to, or was it your point to trick someone due to the combination of these?

2a. Baloon moves toward the windshield
2b. Depends on the availability of icecream, but usually under 30s
1. No trick intended. Just velocity in the same vector as the direction of travel of the car. But given your statement, I think you know the answer.

2a. You got it
2b. funny!

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