W211 AMG Discuss the W211 AMG's such as the E55 and the E63
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Frozen Boost Heat Exchanger

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Old 05-21-2011, 06:42 AM
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2003 W211 E55, 2003 W220 S600
Bruce you need to replicate my setup so you can offer it for sale to other members.

Here are some pics



Old 05-21-2011, 06:44 AM
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2003 W211 E55, 2003 W220 S600
Tony stagger both the heat exchangers together and you will be happy. Dont worry about the rear one getting hot air etc etc.
Old 05-21-2011, 01:31 PM
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E55/335i
Originally Posted by tbal
My concern, because the ZZP HE would be in front of the oem one, how effect would cooling be on the oem he as it wouldn't be seeing much air?
I was thinking the same, running the two would increase vol for sure but i question the end result vs swapping a larger unit w/ pump. I got one of the larger ZZP units that i plan to run alone but Im always looking for more info.
Old 05-21-2011, 02:22 PM
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Haters crazy
Originally Posted by shardul
Tony stagger both the heat exchangers together and you will be happy. Dont worry about the rear one getting hot air etc etc.
If you and Bruce say so, then I will. Thanks Shardul

Fingers crossed the e63 bumper doesn't *** with the HE...

What about the oil cooler, does it need to be moved?
Old 05-21-2011, 04:35 PM
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2003 W211 E55, 2003 W220 S600
it will fit the e63 bumper. since you are not messing with the stock unit the oil cooler will remain in the same location.
Old 05-21-2011, 04:42 PM
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2006 E55 AMG --old cars -- E39 M5, 2.7tt Audi S4, E36 M3 **Ducati 996, 748
i dont think the Bosch can handle 2 HEs -- you are better off using 2 pumps to push and pull --- I got an 06 pump sitting if your interesting.
Old 05-21-2011, 06:06 PM
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Haters crazy
The pump I have in the car atm still works, just for maintenance sake I am replacing with the bosch...

So should I run both Pumps? I rather keep it on the simpler side to tell you the truth. So Having 2 HEs and using the bosch pump not a good idea?

Now Im really confused lol

Bruce, Shardul...... lol
Old 05-22-2011, 01:34 PM
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Haters crazy
Anyone
Old 05-22-2011, 03:19 PM
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use a one meziere wp136
Old 05-22-2011, 04:47 PM
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Haters crazy
Already bought a Bosch. Bosch won't work? Looks like I'll just do the single he than?
Old 05-22-2011, 05:10 PM
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Originally Posted by tbal
Already bought a Bosch. Bosch won't work? Looks like I'll just do the single he than?
This going to sound like I'm being a dick but this a repeat of a prior post I made. You need to get logging equipment first. There is no ONE magic answear when it comes to modding. Log your temps stock, and make small changes and see what works for you and your car. You can never know if what your doing is working untill you know what you have. If it was me I would:
Log my car stock

Change pump (that you already have)

Log again

Seperate the engine coolant from SC coolant
Log again

Add Second HE

Log again

Add stock pump to bosch pump

Log again

Add Trunk water tank

Log again

Add large meziere

Log again

Add water/ meth injection

Log again

Add Killer chiller

Log again.

To me this is the most logical approach to DIY modding. At some point you will feel that you have meet your cooling goals.
Old 05-22-2011, 05:20 PM
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Haters crazy
True that would make sense, and would probably be the best bet, but I figured from people's past experience they would know which setup works the best...
Old 05-22-2011, 05:30 PM
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Originally Posted by tbal
True that would make sense, and would probably be the best bet, but I figured from people's past experience they would know which setup works the best...
Most people just make one change and live with the results, They buy a vendors kit and call it a day. If you want whats best you have to exspirment.
My cooling is:
6 gal trunk tank
1250 gal/hr pump
monstor size Frozzen boost HE
Dual Nozzel Water meth injection
My IAT never go over 90 degrees with 195mm pulley@ 19psi

I'm still not happy and gooing to keep working on it. Next I'm going to try
3 gal tank
larger feed/return lines
DIY killer chiller
Old 05-22-2011, 05:33 PM
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Old 05-22-2011, 05:42 PM
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Haters crazy
Your too crazy lol. I would love to try many setups bit really becomes a time issue for me.

If you were to do this once. What would it be?

Single he or should I run both stock and zzp he? Split ic? And more importantly would the Bosch be enough to push/pull the coolant through 2 HE's?
Old 05-22-2011, 06:09 PM
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i haver the smaller version of this engine and would like to add a comment or 2 . separating the i/c system from the engine is a huge gain. going from a high pressure setup to a low pressure setup greatly reduced my iat's. then use as large as possible h/e for your car. the more surface area the better for cooling . i use a cm30 pump but only because it was a longer lasting unit not a better flowing unit. my iats run consistently 100* lower than engine temps until i run wot. then i peak at about 120* running 65* cooler than the engine.

the remote tank will allow longer time at cooler temps but eventually all the fluid will run at the same temp unless ice or long cool downs are inserted into the equation.
as sneakyneon said testing and logging are the only way to know what works best for your application
Old 05-22-2011, 06:15 PM
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Originally Posted by sneakyneon
Most people just make one change and live with the results, They buy a vendors kit and call it a day. If you want whats best you have to exspirment.
My cooling is:
6 gal trunk tank
1250 gal/hr pump
monstor size Frozzen boost HE
Dual Nozzel Water meth injection
My IAT never go over 90 degrees with 195mm pulley@ 19psi

I'm still not happy and gooing to keep working on it. Next I'm going to try
3 gal tank
larger feed/return lines
DIY killer chiller
Would please give some details about your meth kit? what kind? stage? how well it stand? mixture? where the nozzles should go? Anything could help.

Thanx in advanced for your time in writing
Old 05-22-2011, 06:40 PM
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Haters crazy
Originally Posted by 320 dreamer
i haver the smaller version of this engine and would like to add a comment or 2 . separating the i/c system from the engine is a huge gain. going from a high pressure setup to a low pressure setup greatly reduced my iat's. then use as large as possible h/e for your car. the more surface area the better for cooling . i use a cm30 pump but only because it was a longer lasting unit not a better flowing unit. my iats run consistently 100* lower than engine temps until i run wot. then i peak at about 120* running 65* cooler than the engine.

the remote tank will allow longer time at cooler temps but eventually all the fluid will run at the same temp unless ice or long cool downs are inserted into the equation.
as sneakyneon said testing and logging are the only way to know what works best for your application
Thanks for the input! Splitting the system makes that much of a difference?

My original question I am still a bit confused on...
Single he or should I run both stock and zzp he? And more importantly would the Bosch be enough to push/pull the coolant through 2 HE's?
Old 05-22-2011, 07:07 PM
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E55/335i
Originally Posted by tbal
Thanks for the input! Splitting the system makes that much of a difference?

My original question I am still a bit confused on...
Single he or should I run both stock and zzp he? And more importantly would the Bosch be enough to push/pull the coolant through 2 HE's?
Give it a shot and log the results... Only one way to find out! I dont think anyone can questions that the best way to add volume to the system is a remote(not underhood) tank but second to that it's got to be an additional HE, the problem is placement; will it be benificial to squeeze another HE between two other hot things looking for cool air to flow over/thru them so that they are able to perform? where are we moving the oil cooler and is it able to cool adequately? how well if at all is the second HE cooling after getting blasted with warm air from the first larger HE? Does the additional friction loss in pressure effect anything? those are the questions you can answer by logging the data.. then I can ask you and copy your setup
Old 05-22-2011, 07:32 PM
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Originally Posted by ahmad0658
Would please give some details about your meth kit? what kind? stage? how well it stand? mixture? where the nozzles should go? Anything could help.

Thanx in advanced for your time in writing
Its a devils own universal stage one with a boost activated switch set at 12 pounds. First nozzel is # 3 right before the TB the second is a #7 pre IC. I run 80% percent meth. Kit is ivery simple and effective, there switches are complete Poop. I switch to a Hobbs pressure switch.
Old 05-22-2011, 07:42 PM
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Originally Posted by tbal
Your too crazy lol. I would love to try many setups bit really becomes a time issue for me.

If you were to do this once. What would it be?

Single he or should I run both stock and zzp he? Split ic? And more importantly would the Bosch be enough to push/pull the coolant through 2 HE's?
Here is what you do, Split the system and put in your new pump in. With a 165 pulley this should be a big help. Huge differance in heat when going up to a 180
Old 05-22-2011, 09:09 PM
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Haters crazy
Since the new HE on its way, I thinking Im just going to split, run new pump, and just the new HE.

Too many darn setups!

Thanks!


(Looked at the splitting ic diy... seems kind of confusing, any pointers?)
Old 05-22-2011, 10:33 PM
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Originally Posted by tbal
Since the new HE on its way, I thinking Im just going to split, run new pump, and just the new HE.

Too many darn setups!

Thanks!


(Looked at the splitting ic diy... seems kind of confusing, any pointers?)
does your new h/e have a cap? if not splitting the i/c you wont be able to fill the system unless you run a overflow tank. if you look at your reservoir there is a large line coming out under the tank and a small line from the i/c to the tank. simply cap the lines off and the system is separate. my h/e is built from a radiator so it has a fill cap. i haven't ever had to add any fluid once the system is bled
Old 05-22-2011, 10:56 PM
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I get it thanks! Hence why people add the BMW power steering res. as a fill point?
Old 05-23-2011, 07:57 AM
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2003 porsche 996 turbo
Originally Posted by tbal
I get it thanks! Hence why people add the BMW power steering res. as a fill point?
that is correct. and they use a large tank in the trunk for adding more volume and the ability to drain and add ice for faster cooldowns and longer time at wot


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