Frozen Boost Heat Exchanger

Subscribe
May 21, 2011 | 06:42 AM
  #51  
Bruce you need to replicate my setup so you can offer it for sale to other members.

Here are some pics



Reply 0
May 21, 2011 | 06:44 AM
  #52  
Tony stagger both the heat exchangers together and you will be happy. Dont worry about the rear one getting hot air etc etc.
Reply 0
May 21, 2011 | 01:31 PM
  #53  
Quote: My concern, because the ZZP HE would be in front of the oem one, how effect would cooling be on the oem he as it wouldn't be seeing much air?
I was thinking the same, running the two would increase vol for sure but i question the end result vs swapping a larger unit w/ pump. I got one of the larger ZZP units that i plan to run alone but Im always looking for more info.
Reply 0
May 21, 2011 | 02:22 PM
  #54  
Quote: Tony stagger both the heat exchangers together and you will be happy. Dont worry about the rear one getting hot air etc etc.
If you and Bruce say so, then I will. Thanks Shardul

Fingers crossed the e63 bumper doesn't *** with the HE...

What about the oil cooler, does it need to be moved?
Reply 0
May 21, 2011 | 04:35 PM
  #55  
it will fit the e63 bumper. since you are not messing with the stock unit the oil cooler will remain in the same location.
Reply 0
May 21, 2011 | 04:42 PM
  #56  
i dont think the Bosch can handle 2 HEs -- you are better off using 2 pumps to push and pull --- I got an 06 pump sitting if your interesting.
Reply 0
May 21, 2011 | 06:06 PM
  #57  
The pump I have in the car atm still works, just for maintenance sake I am replacing with the bosch...

So should I run both Pumps? I rather keep it on the simpler side to tell you the truth. So Having 2 HEs and using the bosch pump not a good idea?

Now Im really confused lol

Bruce, Shardul...... lol
Reply 0
May 22, 2011 | 01:34 PM
  #58  
Anyone
Reply 0

MB World Stories

The Best of Mercedes & AMG

Explore
story-0

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

 Verdad Gallardo
story-1

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-2

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-3

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-4

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-5

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-6

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-7

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-8

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
story-9

10 Most Reliable Mercedes-Benz Models You Can Buy Used

 Verdad Gallardo
May 22, 2011 | 03:19 PM
  #59  
use a one meziere wp136
Reply 0
May 22, 2011 | 04:47 PM
  #60  
Already bought a Bosch. Bosch won't work? Looks like I'll just do the single he than?
Reply 0
May 22, 2011 | 05:10 PM
  #61  
Quote: Already bought a Bosch. Bosch won't work? Looks like I'll just do the single he than?
This going to sound like I'm being a dick but this a repeat of a prior post I made. You need to get logging equipment first. There is no ONE magic answear when it comes to modding. Log your temps stock, and make small changes and see what works for you and your car. You can never know if what your doing is working untill you know what you have. If it was me I would:
Log my car stock

Change pump (that you already have)

Log again

Seperate the engine coolant from SC coolant
Log again

Add Second HE

Log again

Add stock pump to bosch pump

Log again

Add Trunk water tank

Log again

Add large meziere

Log again

Add water/ meth injection

Log again

Add Killer chiller

Log again.

To me this is the most logical approach to DIY modding. At some point you will feel that you have meet your cooling goals.
Reply 0
May 22, 2011 | 05:20 PM
  #62  
True that would make sense, and would probably be the best bet, but I figured from people's past experience they would know which setup works the best...
Reply 0
May 22, 2011 | 05:30 PM
  #63  
Quote: True that would make sense, and would probably be the best bet, but I figured from people's past experience they would know which setup works the best...
Most people just make one change and live with the results, They buy a vendors kit and call it a day. If you want whats best you have to exspirment.
My cooling is:
6 gal trunk tank
1250 gal/hr pump
monstor size Frozzen boost HE
Dual Nozzel Water meth injection
My IAT never go over 90 degrees with 195mm pulley@ 19psi

I'm still not happy and gooing to keep working on it. Next I'm going to try
3 gal tank
larger feed/return lines
DIY killer chiller
Reply 0
May 22, 2011 | 05:33 PM
  #64  
Untitled.jpg?t=1306099928


Reply 0
May 22, 2011 | 05:42 PM
  #65  
Your too crazy lol. I would love to try many setups bit really becomes a time issue for me.

If you were to do this once. What would it be?

Single he or should I run both stock and zzp he? Split ic? And more importantly would the Bosch be enough to push/pull the coolant through 2 HE's?
Reply 0
May 22, 2011 | 06:09 PM
  #66  
i haver the smaller version of this engine and would like to add a comment or 2 . separating the i/c system from the engine is a huge gain. going from a high pressure setup to a low pressure setup greatly reduced my iat's. then use as large as possible h/e for your car. the more surface area the better for cooling . i use a cm30 pump but only because it was a longer lasting unit not a better flowing unit. my iats run consistently 100* lower than engine temps until i run wot. then i peak at about 120* running 65* cooler than the engine.

the remote tank will allow longer time at cooler temps but eventually all the fluid will run at the same temp unless ice or long cool downs are inserted into the equation.
as sneakyneon said testing and logging are the only way to know what works best for your application
Reply 0
May 22, 2011 | 06:15 PM
  #67  
Quote: Most people just make one change and live with the results, They buy a vendors kit and call it a day. If you want whats best you have to exspirment.
My cooling is:
6 gal trunk tank
1250 gal/hr pump
monstor size Frozzen boost HE
Dual Nozzel Water meth injection
My IAT never go over 90 degrees with 195mm pulley@ 19psi

I'm still not happy and gooing to keep working on it. Next I'm going to try
3 gal tank
larger feed/return lines
DIY killer chiller
Would please give some details about your meth kit? what kind? stage? how well it stand? mixture? where the nozzles should go? Anything could help.

Thanx in advanced for your time in writing
Reply 0
May 22, 2011 | 06:40 PM
  #68  
Quote: i haver the smaller version of this engine and would like to add a comment or 2 . separating the i/c system from the engine is a huge gain. going from a high pressure setup to a low pressure setup greatly reduced my iat's. then use as large as possible h/e for your car. the more surface area the better for cooling . i use a cm30 pump but only because it was a longer lasting unit not a better flowing unit. my iats run consistently 100* lower than engine temps until i run wot. then i peak at about 120* running 65* cooler than the engine.

the remote tank will allow longer time at cooler temps but eventually all the fluid will run at the same temp unless ice or long cool downs are inserted into the equation.
as sneakyneon said testing and logging are the only way to know what works best for your application
Thanks for the input! Splitting the system makes that much of a difference?

My original question I am still a bit confused on...
Single he or should I run both stock and zzp he? And more importantly would the Bosch be enough to push/pull the coolant through 2 HE's?
Reply 0
May 22, 2011 | 07:07 PM
  #69  
Quote: Thanks for the input! Splitting the system makes that much of a difference?

My original question I am still a bit confused on...
Single he or should I run both stock and zzp he? And more importantly would the Bosch be enough to push/pull the coolant through 2 HE's?
Give it a shot and log the results... Only one way to find out! I dont think anyone can questions that the best way to add volume to the system is a remote(not underhood) tank but second to that it's got to be an additional HE, the problem is placement; will it be benificial to squeeze another HE between two other hot things looking for cool air to flow over/thru them so that they are able to perform? where are we moving the oil cooler and is it able to cool adequately? how well if at all is the second HE cooling after getting blasted with warm air from the first larger HE? Does the additional friction loss in pressure effect anything? those are the questions you can answer by logging the data.. then I can ask you and copy your setup
Reply 0
May 22, 2011 | 07:32 PM
  #70  
Quote: Would please give some details about your meth kit? what kind? stage? how well it stand? mixture? where the nozzles should go? Anything could help.

Thanx in advanced for your time in writing
Its a devils own universal stage one with a boost activated switch set at 12 pounds. First nozzel is # 3 right before the TB the second is a #7 pre IC. I run 80% percent meth. Kit is ivery simple and effective, there switches are complete Poop. I switch to a Hobbs pressure switch.
Reply 0
May 22, 2011 | 07:42 PM
  #71  
Quote: Your too crazy lol. I would love to try many setups bit really becomes a time issue for me.

If you were to do this once. What would it be?

Single he or should I run both stock and zzp he? Split ic? And more importantly would the Bosch be enough to push/pull the coolant through 2 HE's?
Here is what you do, Split the system and put in your new pump in. With a 165 pulley this should be a big help. Huge differance in heat when going up to a 180
Reply 0
May 22, 2011 | 09:09 PM
  #72  
Since the new HE on its way, I thinking Im just going to split, run new pump, and just the new HE.

Too many darn setups!

Thanks!


(Looked at the splitting ic diy... seems kind of confusing, any pointers?)
Reply 0
May 22, 2011 | 10:33 PM
  #73  
Quote: Since the new HE on its way, I thinking Im just going to split, run new pump, and just the new HE.

Too many darn setups!

Thanks!


(Looked at the splitting ic diy... seems kind of confusing, any pointers?)
does your new h/e have a cap? if not splitting the i/c you wont be able to fill the system unless you run a overflow tank. if you look at your reservoir there is a large line coming out under the tank and a small line from the i/c to the tank. simply cap the lines off and the system is separate. my h/e is built from a radiator so it has a fill cap. i haven't ever had to add any fluid once the system is bled
Reply 0
May 22, 2011 | 10:56 PM
  #74  
I get it thanks! Hence why people add the BMW power steering res. as a fill point?
Reply 0
May 23, 2011 | 07:57 AM
  #75  
Quote: I get it thanks! Hence why people add the BMW power steering res. as a fill point?
that is correct. and they use a large tank in the trunk for adding more volume and the ability to drain and add ice for faster cooldowns and longer time at wot
Reply 0
story-0

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-1

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-2

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-3

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-4

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-5

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-6

Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-7

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-8

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-9

10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE