W211 AMG Discuss the W211 AMG's such as the E55 and the E63
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Fuel Rail DIY

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Old 01-27-2012, 08:05 PM
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GLE 63S
Fuel Rail DIY

Teaser, Got welded today Little bit of cleanup to happen on the welds.



Old 01-27-2012, 08:12 PM
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Look's good
Old 01-27-2012, 09:29 PM
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Nice!
Old 01-27-2012, 09:55 PM
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2006 E55, 2006 saab 93 aero, 2010 glk 4m
Looking sharp. Good choice on the color of the fittings. What kind of shop did you have do the welds btw?
Old 01-27-2012, 10:01 PM
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Hmmm this thread looks familiar
Old 01-27-2012, 10:12 PM
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Remind me... what's the benefit of these fuel rails? Something about poor fuel distribution? Detonation? I read this somewhere, I forget.
Old 01-27-2012, 10:32 PM
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E55 AMG, 72' Toyota Carina, 63' Ford F100, 72' Mercedes 250c, 15' Harley Davidson Softail
Originally Posted by bamaster
Remind me... what's the benefit of these fuel rails? Something about poor fuel distribution? Detonation? I read this somewhere, I forget.
Fuel starvation of the #8 cylinder on wot pulls.

Great job on the rail BTW, looks very promising.
Old 01-27-2012, 10:35 PM
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E55 w/ goods, Z32 Project underway
Welded mine a bit ago, came out great. Thanks for the update and #s.
Old 01-27-2012, 10:37 PM
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Very nice!
Old 01-27-2012, 10:42 PM
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Question for anyone that knows.. Why is it that the shift between 3rd and 4th at WOT is so dangerous as opposed to any other shift??
Old 01-27-2012, 10:47 PM
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2006 E55, 2006 saab 93 aero, 2010 glk 4m
From what I see on my car, i believe you only get full bust once you're in third and beyond. Combine that with the drag at 130MPH and hitting redline (max boost) you have more load, more air and risk running out of fuel.
Old 01-27-2012, 11:44 PM
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Nice work!
Old 01-28-2012, 09:02 AM
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2004 E55,1969 300SEL6.3,2011 ML350 BlueTec Diesel,2005 ML400 CDI
Looks like it got quite hot. Are the new fittings SS? Hope there is no carbon buildup on the inside of the rail which will eventually find its way to the injectors. To really be done properly, the rail should be flooded with inert gas.

Old 01-28-2012, 10:14 AM
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05 E55
Originally Posted by AKnight55
Question for anyone that knows.. Why is it that the shift between 3rd and 4th at WOT is so dangerous as opposed to any other shift??
i think its because the injectors go static during that rpm range, could be wrong though.
Old 01-28-2012, 11:52 AM
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if you were to use stock injectors, is this mod still worth it? or is this ONLY if you are going with a bigger injector?
Old 01-28-2012, 12:09 PM
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E55 w/ goods, Z32 Project underway
Originally Posted by 55fanatic
if you were to use stock injectors, is this mod still worth it? or is this ONLY if you are going with a bigger injector?
Have not seen any issues with a stock motor explaing why Benz skimped here vs other models with a looped fuel rail, if mod'd then you should do both larger injectors and fuel rail. Under $100 for this mod & larger injectors are cheap enough.

Last edited by pearlpower; 01-28-2012 at 12:20 PM.
Old 01-28-2012, 03:47 PM
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GLE 63S
I'm out of town this weekend in Atlanta so once I get home I'll post up all the details and costs
Old 01-29-2012, 01:52 PM
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S55 AMG
Awesome thread, I 'm looking into doing this same mod. I already have upgraded injectors, just need to rail know. What about re-welding the gas feed line to the rear of the rail....


And still welding on your an fittings on the front and making it a loop???
Old 01-30-2012, 08:47 AM
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Guys with rails you then need to have a custom/dyno tune correct? I have the EC/Jerry Stage 3 "Box" tune which works great. However if I do rails, I'll have to do a custom tune then?

Just confirming.

Thanks!

Alex
Old 01-30-2012, 09:29 AM
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Damn that looks clean boet
Old 02-06-2012, 01:54 PM
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Originally Posted by grantwoodtx
I'm out of town this weekend in Atlanta so once I get home I'll post up all the details and costs
Ay updates on your project?
Old 02-06-2012, 02:04 PM
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GLE 63S
Originally Posted by alextaylor29
Guys with rails you then need to have a custom/dyno tune correct? I have the EC/Jerry Stage 3 "Box" tune which works great. However if I do rails, I'll have to do a custom tune then?

Just confirming.

Thanks!

Alex
Yes you will need to have the car tuned after a fuel rail install as the tuner needs to scale the fuel settings for the higher flow injectors.
Old 02-06-2012, 02:06 PM
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GLE 63S
Originally Posted by Lenin
Ay updates on your project?
My car is currently in the shop getting customer headers made and should be ready this Friday. I will be doing the fuel rail install and documenting the process from start to finish hopefully this weekend
Old 02-07-2012, 02:15 PM
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No longer stock '06 E55, A3 3.2 Quattro, LRD4 HSE, R107 280SL
I would say injeectors are probably more important than the rail ... static injectors on a looped rail wont help much!
Old 02-07-2012, 02:30 PM
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No longer stock '06 E55, A3 3.2 Quattro, LRD4 HSE, R107 280SL
The logic why this is a problem at 3/4th gear (and beyond) is the amount of time you spend at wot at high rpm... 1st and second are only brief moments at WOT so the fuel flow has time to catch up assuming it becomes deficient or the injectors go static. In higher gears you spend more time at sustained high rpm leaving more chance for the injectors to go static and for a fuel flow pressure drop to occur - and for longer periods of time, and so there is the possibility of going lean / detonating.

I still dont quite get the physics why the #8 cylinder should be the low pressure point in the OEM fuel rail but evidence suggests its the first cylinder to go for some reason, and so we have to assume there is more of a pressure drop here then elsewhere in the loop.

I think what is critical for us is making sure our cars fuel pressure is up to speed and our fuel pumps/filters are spotless. This is critical IMHO. I think if you have solid pressure / clean system you should be ok with OEM setup, but as we have seen there have been issues with cars going boom ....

I would say SLR injectors should be sufficient on OEM loop but closed loop and SLR injectors should be plenty of headroom. And of course there is the TTM alternative too.

Personally I have neither but then I dont have a very agressive tune... I just have not found a looped rail that looks OEM enough for me yet. On the injector side Kleeman swear you dont need bigger injectors even on K4 + gas flowed heads... so honestly I dont know what to think anymore.

Last edited by stevebez; 02-07-2012 at 02:36 PM.


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