W211 AMG Discuss the W211 AMG's such as the E55 and the E63

Long tube headers with cats and X pipe

Old Dec 15, 2019 | 01:04 AM
  #1  
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Long tube headers with cats and X pipe

Has anyone noticed better fuel economy with long tube headers and an X pipe? It's an easier sale if I can justify it with more mpg's.
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Old Dec 15, 2019 | 03:34 AM
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You should see 100 mpg city and 125 mpg highway.
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Old Dec 15, 2019 | 10:31 AM
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Ah yes, the example of the difference between a Mercedes and a porcupine.
Anyone with an actual answer? I know you don't typically buy these cars for their fuel economy, but again, it's an easier justification for the expense if I can save money elsewhere.
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Old Dec 15, 2019 | 10:48 AM
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I had the same thought you did RE: headers and shared my thoughts in my build thread in the CLS55 section. Long story short, with the headers, 83mm pulley, and tune, I upgraded my injectors to 550s for safety and took a slight hit to fuel economy in the process. My car computer says that i'm getting 19-20mpg but the hand calculations show closer to 17-18.
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Old Dec 15, 2019 | 01:19 PM
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Thanks for the reply. Nothing is free. More air moving through the engine generally equates to needing more fuel. Plenty of other things to worry about on this car right now before I dive into exhaust. Still though, I wonder if stock pulley, stock engine with headers would net some sort of mpg improvement, if only because the engine isn't working as hard. Guess I will have to be the guinea pig...
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Old Dec 15, 2019 | 01:44 PM
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The biggest change I've seen is huge drop in engine bay temp. I don't know how much of that is longtubes and how much is the heat blanket we put on em. Don't much care. Radiator fan is working no where Near as much as it used to.
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Old Dec 15, 2019 | 01:50 PM
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In theory it should reduce some pumping loss's but I can't imagine it would be hugely noticeable.
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Old Dec 15, 2019 | 03:14 PM
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Originally Posted by tw2
In theory it should reduce some pumping loss's but I can't imagine it would be hugely noticeable.
Considering the log manifolds are probably only a restriction at RPM and WOT, improvements will likely only be noticed in those areas.
Just have to come up with another plan to convince my wife, lol.
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Old Dec 16, 2019 | 09:00 AM
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I was cruising with 26 mpg going home from the drag strip. Normal fwy driving in 80s mph I averaged 18-22 gallons. I saw a big jump on mpg from stock to mods. I have following mods: 72mm FSP, 82mm TB, LTH, x pipe no cats, 550 cc injectors, BWK, upgrade superflo ic pump, RaceIQ ECU, split cooling with bay tank. KnN filters with spacers, C63 mufflers, & Killer Chiller with Drag Kit
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Old Dec 16, 2019 | 06:44 PM
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Originally Posted by MSG 55G
I was cruising with 26 mpg going home from the drag strip. Normal fwy driving in 80s mph I averaged 18-22 gallons. I saw a big jump on mpg from stock to mods. I have following mods: 72mm FSP, 82mm TB, LTH, x pipe no cats, 550 cc injectors, BWK, upgrade superflo ic pump, RaceIQ ECU, split cooling with bay tank. KnN filters with spacers, C63 mufflers, & Killer Chiller with Drag Kit
Have you done any hand calculation of MPG? With close to the same mods I've noticed that my trip computer is off by almost 9-10% from what I calculate by hand.
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Old Dec 16, 2019 | 07:08 PM
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I believe your engine will live longer with long tube due to less heat. Is bigger injectors mandatory when you only run smaller sc pulley and longtube?
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Old Dec 16, 2019 | 07:48 PM
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Originally Posted by Dokus
I believe your engine will live longer with long tube due to less heat. Is bigger injectors mandatory when you only run smaller sc pulley and longtube?
I think replacing the injectors is a smart move just because these are old cars now. The m156 seems to suffer more than these from failed injectors but iv also seen a couple of comments on here about failed injectors on m113 so it does happen.

You are also on the money about less heat and stress on the engine.

If you look at the biturbo 5.5 v8 they have issues with bending rods due to the size of the turbo and restrictive log manifolds but mainly due to the rod design on those. And most owners of those will likely never know they bent a rod even on the stock engine without boosting it up and are wondering why their oil consumption is all up the ****.

Luckily for us MB put stout rods in these m113k engines otherwise we'd be likely seeing similar problems to above with that ridiculous factory log manifold and people boosting these things up to ridiculous numbers.

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Old Dec 17, 2019 | 02:54 AM
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Originally Posted by MSG 55G

I was cruising with 26 mpg going home from the drag strip. Normal fwy driving in 80s mph I averaged 18-22 gallons. I saw a big jump on mpg from stock to mods. I have following mods: 72mm FSP, 82mm TB, LTH, x pipe no cats, 550 cc injectors, BWK, upgrade superflo ic pump, RaceIQ ECU, split cooling with bay tank. KnN filters with spacers, C63 mufflers, & Killer Chiller with Drag Kit
Do you have the stock wheel and tire size? I can't imagine this car really getting 26mpg average. Max I've gotten stock is 22mpg average on a trip.
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Old Dec 17, 2019 | 03:21 AM
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Originally Posted by lost27
Have you done any hand calculation of MPG? With close to the same mods I've noticed that my trip computer is off by almost 9-10% from what I calculate by hand.
hand calculation? You mean via dash command? I can’t recall verifying but I vaguely saw fuel average were same. If they were off I may have noticed but I can check and update.

Originally Posted by Munchy
Do you have the stock wheel and tire size? I can't imagine this car really getting 26mpg average. Max I've gotten stock is 22mpg average on a trip.
The trip I got 26 mpg was when I was driving back home from the track with my Drag Radials setup so I was driving 65 mph.

However, there’s one 313 miles trip I made with average speed of 80-85 mph on 19” CLS63 wheels 245/35/19 & 275/30/19 I saw 24 mpg.

btw, I just installed a 3000 high stall torque converter today so I’m not sure how that will effect mpg.


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Old Dec 17, 2019 | 05:30 AM
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Originally Posted by MSG 55G
hand calculation? You mean via dash command? I can’t recall verifying but I vaguely saw fuel average were same. If they were off I may have noticed but I can check and update
Try completely filling the tank and write down the mileage on the odometer at the time. Then, the next time you fill up the tank subtract the previous odometer reading from the current one to get the number of miles driven between fill ups. Now take the number of miles driven and divide it by the number of gallons it took to fill the tank up. That should get you a more accurate miles per gallon than relying on the car's trip computer.

I've been doing that on every fill up for almost a year and noticed the 10% difference in MPG after upgrading to 550cc injectors and tune.
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Old Dec 17, 2019 | 06:45 AM
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The computer also keeps track of a long term average, usually lower than the trip average. How does that compare to your calculations?
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Old Dec 17, 2019 | 09:10 AM
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Originally Posted by StarvingArtist
The computer also keeps track of a long term average, usually lower than the trip average. How does that compare to your calculations?
Are you talking about the "After Reset" screen? That is the one I primarily use since I'll reset the trip computer on that screen at every fill up and use that screen to see what the car thinks MPG is between tanks. That is the screen that I see off by 9-10%.
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Old Dec 17, 2019 | 09:12 AM
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Originally Posted by lost27
Try completely filling the tank and write down the mileage on the odometer at the time. Then, the next time you fill up the tank subtract the previous odometer reading from the current one to get the number of miles driven between fill ups. Now take the number of miles driven and divide it by the number of gallons it took to fill the tank up. That should get you a more accurate miles per gallon than relying on the car's trip computer.

I've been doing that on every fill up for almost a year and noticed the 10% difference in MPG after upgrading to 550cc injectors and tune.
I’ll try it and update. 10% difference in mpg? As in you saw better mileage?
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Old Dec 17, 2019 | 09:17 AM
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Originally Posted by MSG 55G
I’ll try it and update. 10% difference in mpg? As in you saw better mileage?
I wish, it was 10% worse. Might be a little more now that we are on winter blend gas and I have an issue with the thermostat not allowing the car to get up to temp quick enough in the cold mornings so it is running a little richer than usual. That being said most of my data was from the summer which is why I said that i was seeing the 9-10% negative difference in actual MPG vs what the car computer was reporting.

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Old Dec 17, 2019 | 10:12 AM
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I once reset the mileage computer while driving in a 55 mph zone. I kept it below 65 and didn't use the cruise control. Was able to see 29-30 on the screen. Once I got back into 75-80 zones, it averaged out to right at 25. Doing the math, I want to say I saw 23-24, so it's fairly close. Also, it's extremely difficult to go between fill ups and not open this car up. Not conducive to good mileage at all. But that wasn't really why I bought it anyways. I think I will keep my eyes open for a diesel W211 down the road for the trips where mileage is a concern.
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Old Dec 17, 2019 | 10:26 AM
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Originally Posted by ELK469
I once reset the mileage computer while driving in a 55 mph zone. I kept it below 65 and didn't use the cruise control. Was able to see 29-30 on the screen. Once I got back into 75-80 zones, it averaged out to right at 25. Doing the math, I want to say I saw 23-24, so it's fairly close. Also, it's extremely difficult to go between fill ups and not open this car up. Not conducive to good mileage at all. But that wasn't really why I bought it anyways. I think I will keep my eyes open for a diesel W211 down the road for the trips where mileage is a concern.
Keep in mind that both MSG 55G and I are both running 550cc injectors which is partially why there is the discussion around the discrepancy between the trip computers and actual MPG.
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Old Dec 17, 2019 | 12:15 PM
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Originally Posted by lost27
Keep in mind that both MSG 55G and I are both running 550cc injectors which is partially why there is the discussion around the discrepancy between the trip computers and actual MPG.
Good point.
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Old Dec 23, 2019 | 10:59 AM
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@MSG 55G Have you had a chance to run some hand calculated mileage numbers?
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Old Dec 23, 2019 | 11:51 AM
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Originally Posted by lost27
@MSG 55G Have you had a chance to run some hand calculated mileage numbers?
I haven’t, with the stall torque converter I just installed last week, I noticed a slight drop maybe. I’ll cal later once I get use to the new TC.
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