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Strange exhaust cutting question

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Old 01-25-2016, 06:25 PM
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W212 - E63 AMG
Strange exhaust cutting question

So I asked the guy at the bodyshop to chop off my exhaust tips so I can send them to get re-chromed...

He said he couldn't because supposedly the exhaust acts as a ground to the car and he'd have to disconnect the battery and chop the tips, then attach a wire to the chassis from the exhaust before re-connecting the exhaust again.

That sounds like a loaf of bull***** to me and it doesn't even make sense on so many levels that i don't want to explain......but....i figured i should ask you guys here.

I'm safe to just chop the tips off, right? There won't be an EML on the instrument panel after? I know it doesn't make sense, but he scared me 5%
Old 01-25-2016, 09:51 PM
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Never heard of such a thing

Why wouldn't the rest of the exhaust system be grounding the electrical and why would just the tips matter... If he's correct
Old 01-25-2016, 11:39 PM
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Sorry, but I think your body shop is trying to take you to the cleaner.

It's a simple saw and weld procedure, but you might need to get a little extension.

Good luck.

Originally Posted by Celicasaur
So I asked the guy at the bodyshop to chop off my exhaust tips so I can send them to get re-chromed...

He said he couldn't because supposedly the exhaust acts as a ground to the car and he'd have to disconnect the battery and chop the tips, then attach a wire to the chassis from the exhaust before re-connecting the exhaust again.

That sounds like a loaf of bull***** to me and it doesn't even make sense on so many levels that i don't want to explain......but....i figured i should ask you guys here.

I'm safe to just chop the tips off, right? There won't be an EML on the instrument panel after? I know it doesn't make sense, but he scared me 5%
Old 01-26-2016, 05:35 AM
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Thanks guys. Yeah it did seem like some major BS was going on. i'll chop it off myself with a hacksaw and take it to get re-chromed.
Old 07-07-2016, 05:57 PM
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Originally Posted by Celicasaur
Thanks guys. Yeah it did seem like some major BS was going on. i'll chop it off myself with a hacksaw and take it to get re-chromed.
@Celicasaur - did you get your tips re-chromed after all? And was it a simple cut, re-chrome, then re-weld?
Old 07-07-2016, 06:13 PM
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Originally Posted by Celicasaur
So I asked the guy at the bodyshop to chop off my exhaust tips so I can send them to get re-chromed...

He said he couldn't because supposedly the exhaust acts as a ground to the car and he'd have to disconnect the battery and chop the tips, then attach a wire to the chassis from the exhaust before re-connecting the exhaust again.

That sounds like a loaf of bull***** to me and it doesn't even make sense on so many levels that i don't want to explain......but....i figured i should ask you guys here.

I'm safe to just chop the tips off, right? There won't be an EML on the instrument panel after? I know it doesn't make sense, but he scared me 5%
ROFLMAO wow that guy was completely full of shiet. Sorry I just read this.
Old 07-08-2016, 05:33 AM
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Originally Posted by VinceAMG
@Celicasaur - did you get your tips re-chromed after all? And was it a simple cut, re-chrome, then re-weld?
No I didn't get them re-chromed. I took the tips to a couple of places and they kept telling me that the tips were too far gone and the amount that they'd charge would make it worthwhile just buying a new set of tips from Mercedes.

SO...out came the hammer and I did a DIY polish job on it. Of course, seeing as it was me doing it, naturally I cut corners by not bothing on the areas that wouldn't be seen, ie hidden away under the bumper. The visible parts came out nicely though and so now when I wash my car and glaze over the exhaust tips, they look pretty. I'd still prefer that oem/mint chrome finish some day...but I'm not that ballin' to do that just yet

Here are some pics I took of the transformation....I won't annotate a great deal, but you can work out the evolution by the pics. Basically...clean...rub....smooth...polish...pray. ..

Ok, before

Strange exhaust cutting question-20160307_170600_zps6sjlmob4.jpg

Strange exhaust cutting question-20160307_173132_resized_zpsxvrrukg0.jpg

Strange exhaust cutting question-20160307_170622_resized_zpspjaica28.jpg

Strange exhaust cutting question-20160307_170608_resized_zpskthvqxzq.jpg

Strange exhaust cutting question-20160307_170616_resized_zpsopc9mrpw.jpg


During

Strange exhaust cutting question-20160307_173139_resized_zpswauhytk5.jpg



Strange exhaust cutting question-20160308_165318_resized_zpsewet98ck.jpg

Strange exhaust cutting question-20160308_165310_resized_zpsna39hltp.jpg

Strange exhaust cutting question-20160403_132315_resized_zpstqp5jviv.jpg


After

Strange exhaust cutting question-20160403_141707_resized_zpstuwvy24e.jpg

Strange exhaust cutting question-20160403_141651_resized_zpsdabbr0n7.jpg

Strange exhaust cutting question-20160403_141608_resized_zps4xwtklfq.jpg


Comparing the freshly done pair to the other side for contrast...

Strange exhaust cutting question-20160403_142648_resized_zpstbfunxnj.jpg


Aaaaaaand both done...

Strange exhaust cutting question-20160403_173109_resized_1_zpseullubne.jpg

Strange exhaust cutting question-20160403_173102_resized_zpssvfprib5.jpg

Strange exhaust cutting question-20160403_173055_resized_zpswsfjomsg.jpg

Strange exhaust cutting question-20160403_173049_resized_zpsebs8pgaz.jpg



Here's a pretty poor pic of them fitted....but fitted nevertheless

Strange exhaust cutting question-vve_exhaust_tips_fitted_zpsidgtjytg.jpg


Hope that helps
Old 07-08-2016, 06:40 AM
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Be careful welding them back on, I heard this can create a nuclear explosion Unreal, sounds like the kind of run around I get with so many things, sometimes the only way to do things is to do it yourself I guess, good job, they turned out well.
Old 07-08-2016, 09:46 AM
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They came out great! What did you use to polish the tips? I'm still using Simichrome for polishing, but interested in what else is available. I've had this tube for over 20 years.
Old 07-08-2016, 11:11 AM
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spraying simple green or purple power on the tips during a weekly car wash helps keep them clean
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Old 07-08-2016, 06:23 PM
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FF. W212 E63 M156 non-pano 18" P2 ParkT NightV (gone but will be missed).
Whoa, that looks good. So you didn't have to re-chrome it? Polishing is all that's needed?
Old 07-08-2016, 06:57 PM
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Nice work

I use #0000 steel wool and chrome polish and they stay super clean and like new
Old 07-08-2016, 11:02 PM
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I use the same #0000 steel wool that Peter uses with P21S polishing soap...makes them like new.
Old 07-08-2016, 11:22 PM
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Looks great!
Old 07-09-2016, 08:29 AM
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Looks great! Did you use sandpaper to smooth it out before you polished it? Are these tips chrome plated from the factory or polished alumium?
Old 07-11-2016, 01:06 PM
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@Celicasaur great job polishing them up! They look as close to new as you can get without actual re-chroming. I am interested - did you re-weld for fitment or use an exhaust clamp for future removal / cleaning ease
( i.e.: https://m.summitracing.com/search/ne...ll-flange-kits)
Old 07-12-2016, 06:34 AM
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Sorry for the delay guys - I tend to live in the W204 AMG forum nowadays

I didn't re-chrome them, but honestly re-chroming would have been miles better tbh. I made the best of a bad situation. The original factory finish is chrome.

I have a friend whom uses wire wool on his exhaust tips on his Audi TTRS. Personally, I wouldn't...I'd use any brand of good chrome polish and regularly give them some tlc while the tips are in good/new condition. I think that wirewool is too harsh and will eventually score the finish.

My tips were mostly pitted (badly) on the inside edges and so yes I had to sand them down completely to a bare/flat aluminium surface and then polish it back up with compounds and witchcraft.

I had them re-welded back on...tbh I seem to be ok just giving them a quick hand polish every month or so and they still appear in good enough condition. If they screw up again in the future, i'll probably buy a nice new set of chrome tips.

I also wanted the tips to poke out by 1cm from their resting place, but thankfully the shop didn't do that.... I didn't know this but when you beat on the car and drive it hard, the heat makes the tips poke out by 1cm or so anyway....it looks great tbh when on the road (or when you just park up after a hard drive) but it's also a pity that they shrivel up and sit just under the diffuser when cold and parked up...hmmm....maybe I'll get them extended by 1am anyway and then live with the 2cm total extension when the car is being driven hard. Food for thought.

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