W212 AMG Discuss the W212 AMG's such as the E63

I BENT MY RODS THREAD - My Experience (M157)

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old May 31, 2023 | 07:05 PM
  #101  
BlownV8's Avatar
MBWorld Fanatic!
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 2003
Posts: 8,882
Likes: 1,212
From: In my garage
E55, GLS450, GL63, GLE350
Originally Posted by I.T. Guy
I'd feel funny straightening a crank then throwing 900HP at it!!!!!!!!!
Can you source a new/unbent crank?
Don't mess with a bent crank. There is not enough upside to take the chance.
Reply
Old Jun 1, 2023 | 12:49 AM
  #102  
GMBALL's Avatar
Thread Starter
Super Member
 
Joined: Feb 2006
Posts: 669
Likes: 81
S63 COUPE M157
I have decided not to go for hybrid turbos, exactly for these reasons. I am keeping it relatively “safe” with 740 bhp. Also, I have watched quite a lot of videos from Tasos and never ever he replaced the crank with a new one even on engines running crazy numbers. I guess it’s also due to the fact that the cost is 4k+ USD for the new crank.

But yeah, strong internals, but no more power increase from this level.

The rebuild will be probably around 25k.

Reply
Old Jun 1, 2023 | 07:45 AM
  #103  
BlownV8's Avatar
MBWorld Fanatic!
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 2003
Posts: 8,882
Likes: 1,212
From: In my garage
E55, GLS450, GL63, GLE350
Guarantee he would never reuse a bent crank though. Get a used straight one.
Reply
Old Jun 1, 2023 | 05:30 PM
  #104  
GMBALL's Avatar
Thread Starter
Super Member
 
Joined: Feb 2006
Posts: 669
Likes: 81
S63 COUPE M157
Originally Posted by BlownV8
Guarantee he would never reuse a bent crank though. Get a used straight one.
Timestamp 24:30


and 3:10


Last edited by GMBALL; Jun 1, 2023 at 05:41 PM.
Reply
Old Jun 1, 2023 | 06:47 PM
  #105  
billvp218's Avatar
Super Member
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2010
Posts: 693
Likes: 152
From: USA
m157 SL63
Originally Posted by GMBALL
It sounds like he sent the crank to the machine shop to have them double-check if it was straight or not.

It didn't seem clear to me if he would have had them straighten it, and then reuse, if they found it to be not straight.
Reply
Old Jun 2, 2023 | 02:37 AM
  #106  
GMBALL's Avatar
Thread Starter
Super Member
 
Joined: Feb 2006
Posts: 669
Likes: 81
S63 COUPE M157
I watched a lot of Tasos videos. Basically he checks crankshafts for a bearing plays/runouts and if it is above permissible limits from the manufacturer, he sends them to the workshop to straighten them up. He never replaces them, or at least never did so in his videos.

Guys, could it be that this hapenned not because of a failed injector (I will replace all with new and test old ones), but because there was improperly gapped plug? I bought these colder plugs from Weistec, and drove with them for about 5 months only a few WOTs done. What I remember is then when I was starting the car, during maybe just first 2-5 seconds after the cold start when the revs are still up from the cold start there were moments of a slight drop of revs that you could barely see, but you could feel these miliseconds of revs drop and then it went back up again. Weird thing, but so minir I never did anything with it. It started after plugs were replaced from OEM to Weistec.

I have more sets of Weistec plugs but maybe I should return back to stock plugs. I had missfires on cylinder 5 with stock plugs before.
Reply
Old Jun 3, 2023 | 09:23 AM
  #107  
BlownV8's Avatar
MBWorld Fanatic!
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 2003
Posts: 8,882
Likes: 1,212
From: In my garage
E55, GLS450, GL63, GLE350
From what I understand, the plug indexing is critical to the health of the M157 and improperly indexed plugs can lead to engine failure. Yes, I would go back to OE plugs and use the proper torque specs for installing or make sure the aftermarket plugs are properly indexed and gapped.
Spark Plug Indexing for Direct Injection Engines QEC/ES (automotivetechinfo.com)
Reply
Old Jun 3, 2023 | 10:58 AM
  #108  
Robert AMG's Avatar
MBWorld Fanatic!
15 Year Member
Photogenic
Photoriffic
Liked
iTrader: (1)
 
Joined: Jan 2009
Posts: 1,106
Likes: 85
From: Lebanon
Cls63 & C32
I think best choice for you is to send your engine to Tasos...
Reply
MB World Stories

The Best of Mercedes & AMG

story-0

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

 Verdad Gallardo
story-1

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-2

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-3

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-4

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-5

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-6

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-7

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-8

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
story-9

10 Most Reliable Mercedes-Benz Models You Can Buy Used

 Verdad Gallardo
Old Jun 3, 2023 | 11:10 AM
  #109  
PeterUbers's Avatar
Out Of Control!!
 
Joined: Jun 2004
Posts: 13,799
Likes: 3,228
2014 E63S; AMS 100 octane ECU dyno tune; EDOK TCU tune; BB intakes; sprintbooster
Originally Posted by Robert AMG
I think best choice for you is to send your engine to Tasos...
it'll be perfectly rebuilt ... and just a few cig ash burns but hey.... first world problems 😆
Reply
Old Jun 3, 2023 | 01:14 PM
  #110  
CZ 75's Avatar
Senior Member
Photogenic
Liked
Loved
Community Favorite
 
Joined: Aug 2022
Posts: 376
Likes: 122
E63 AMG
Originally Posted by BlownV8
From what I understand, the plug indexing is critical to the health of the M157 and improperly indexed plugs can lead to engine failure. Yes, I would go back to OE plugs and use the proper torque specs for installing or make sure the aftermarket plugs are properly indexed and gapped.
Spark Plug Indexing for Direct Injection Engines QEC/ES (automotivetechinfo.com)
There’s a whole thread on indexing further down the front page of this forum. The consensus is that nobody so far(from all the posts I sifted through) has been able to properly index all 8 plugs in their M157. Secondly, there are many guys who are tuned that have attested that despite not being indexed properly, they have put on tens of thousands of worry free miles on their cars.

Some guys think that running hot plugs may lead to issues such as misfires. OP did mention it in his previous post. So who knows.
Reply
Old Jun 3, 2023 | 02:05 PM
  #111  
GMBALL's Avatar
Thread Starter
Super Member
 
Joined: Feb 2006
Posts: 669
Likes: 81
S63 COUPE M157
Originally Posted by Robert AMG
I think best choice for you is to send your engine to Tasos...
Imagine how much I pay just to send it from Europe to UAE. And then his cost to rebuild the engine is about 50k USD. I know because I have asked his company and they have given me the estimation. The mechanic I have is very attentive to details and is known locally as a best guy for supercars. Plus I share Tasos videos with him.
Reply
Old Jun 3, 2023 | 02:07 PM
  #112  
GMBALL's Avatar
Thread Starter
Super Member
 
Joined: Feb 2006
Posts: 669
Likes: 81
S63 COUPE M157
Originally Posted by BlownV8
From what I understand, the plug indexing is critical to the health of the M157 and improperly indexed plugs can lead to engine failure. Yes, I would go back to OE plugs and use the proper torque specs for installing or make sure the aftermarket plugs are properly indexed and gapped.
Spark Plug Indexing for Direct Injection Engines QEC/ES (automotivetechinfo.com)
I had misfires with OEM plugs but yeah, I don’t really trust Weistec colder plugs. That’s the only thing that was changed recently before the engine was blown. The TCU and Blackboost CAI has nothing to do with causing this imo. All the other mods 2+ years old.
Reply
Old Jun 4, 2023 | 07:35 AM
  #113  
GMBALL's Avatar
Thread Starter
Super Member
 
Joined: Feb 2006
Posts: 669
Likes: 81
S63 COUPE M157
I can't seem to find any methanol kits. Can you recommend some good and time-tested meth kits, please? Ideally with a link - I am looking hard, but don't see anything.
I have found only one from Weistec - their stuff is just too expensive.


Also, does this any good - diverter valve kit?
https://www.renntechmercedes.com/ind...-s-cl-b-detail

I will tell my mechanic to look hard for any issues mostly within my fuel system - injectors testing (will still replace with new), coils, low/high pressure pumps, plugs.
Reply
Old Jun 4, 2023 | 08:58 AM
  #114  
kevm14's Avatar
MBWorld Fanatic!
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2020
Posts: 2,138
Likes: 870
04 E55 AMG (totaled), 07 S550 4Matic, 14 E63S
Do we think a bad injector could really lead to a bent rod? I guess it could if that cylinder had some bad preignition events as a result of running lean.
Reply
Old Jun 4, 2023 | 09:23 AM
  #115  
Baltistyle's Avatar
MBWorld Fanatic!
5 Year Member
Community Builder
Liked
Loved
 
Joined: Feb 2017
Posts: 2,297
Likes: 1,205
From: Baltimore County, MD
'13 s212 63 p30. '06 LX470
Everyone here is right on with the theory of stock vs aftermarket plugs, for heat, longevity and indexing.

You’re right that it could be a plug vs an injector, that’s why it’s so important to check the injectors. There’s services that will ensure they are clean and working correctly. From there you can diagnose whether it was a tune or plugs. Seeing that first plug issue, and your info of weistec plugs (which is well documented on this site), we can make some assumptions but no real answers. Your melted piston looks just like the one in the Mercedes indexing document.

Reply
Old Jun 4, 2023 | 11:07 AM
  #116  
PekkaH's Avatar
Senior Member
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2020
Posts: 417
Likes: 182
From: Finland
2015 CLS550 Shooting brake 4-matic
@GMBALL Really sorry this happen

Maybe my question is stupid but I have to ask. Do I understand right that you have Renntech 699hp "mailbox tune" and you haven't custom tune it to match HMS Bridge pipes? You get 740hp out in dyno?Could it be that it was running lean? And the injector could also be bad flowing and it was on its max with those bridge pipes , then engine goes and said boom. I ask because when I did add 3" true cat back my car was running lean on one mile race in airport and I need to end the pull quick. I did try twice and happen twice. Now I'm waiting for new custom ECU tune to run safe on long pulls. Those Bridge pipes will add flow a lot and make get like 20-40hp more if I understand right.

EDIT: oh, you have also 3" cat back exhaust...

Im running 1/4 mile 128,6mph traps and 60-130mph 7,6s so our cars power levels are near same. (Pump gas tune in my car also, no meth) My tuner didn't want me to run any other than std. spark plugs.

Last edited by PekkaH; Jun 4, 2023 at 11:18 AM. Reason: fix 2
Reply
Old Jun 4, 2023 | 01:21 PM
  #117  
GMBALL's Avatar
Thread Starter
Super Member
 
Joined: Feb 2006
Posts: 669
Likes: 81
S63 COUPE M157
Originally Posted by Baltistyle
Everyone here is right on with the theory of stock vs aftermarket plugs, for heat, longevity and indexing.

You’re right that it could be a plug vs an injector, that’s why it’s so important to check the injectors. There’s services that will ensure they are clean and working correctly. From there you can diagnose whether it was a tune or plugs. Seeing that first plug issue, and your info of weistec plugs (which is well documented on this site), we can make some assumptions but no real answers. Your melted piston looks just like the one in the Mercedes indexing document.
Can you please share that document?

Originally Posted by PekkaH
@GMBALL Really sorry this happen

Maybe my question is stupid but I have to ask. Do I understand right that you have Renntech 699hp "mailbox tune" and you haven't custom tune it to match HMS Bridge pipes? You get 740hp out in dyno?Could it be that it was running lean? And the injector could also be bad flowing and it was on its max with those bridge pipes , then engine goes and said boom. I ask because when I did add 3" true cat back my car was running lean on one mile race in airport and I need to end the pull quick. I did try twice and happen twice. Now I'm waiting for new custom ECU tune to run safe on long pulls. Those Bridge pipes will add flow a lot and make get like 20-40hp more if I understand right.

EDIT: oh, you have also 3" cat back exhaust...

Im running 1/4 mile 128,6mph traps and 60-130mph 7,6s so our cars power levels are near same. (Pump gas tune in my car also, no meth) My tuner didn't want me to run any other than std. spark plugs.
Yes, I have the “out of the box” ecu tune from renntech with 696bhp and 1050nm. When I was adding downpipes, turbo-backs and 3” exhaust with sport cats I have contacted renntech and asked if I need a retune. They said that these mods don’t matter and there is no need to retune.
Reply
Old Jun 4, 2023 | 01:22 PM
  #118  
GMBALL's Avatar
Thread Starter
Super Member
 
Joined: Feb 2006
Posts: 669
Likes: 81
S63 COUPE M157
Originally Posted by Baltistyle
Everyone here is right on with the theory of stock vs aftermarket plugs, for heat, longevity and indexing.

You’re right that it could be a plug vs an injector, that’s why it’s so important to check the injectors. There’s services that will ensure they are clean and working correctly. From there you can diagnose whether it was a tune or plugs. Seeing that first plug issue, and your info of weistec plugs (which is well documented on this site), we can make some assumptions but no real answers. Your melted piston looks just like the one in the Mercedes indexing document.
I always thought that colder plugs are needed to reduce the risk of knock event and damaged engine. That’s why I have installed them.
Reply
Old Jun 4, 2023 | 02:01 PM
  #119  
PekkaH's Avatar
Senior Member
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2020
Posts: 417
Likes: 182
From: Finland
2015 CLS550 Shooting brake 4-matic
Originally Posted by GMBALL
Can you please share that document?



Yes, I have the “out of the box” ecu tune from renntech with 696bhp and 1050nm. When I was adding downpipes, turbo-backs and 3” exhaust with sport cats I have contacted renntech and asked if I need a retune. They said that these mods don’t matter and there is no need to retune.
Oh okey, you did your best with your tuner and they answered to you.. Im no tuner by any means but what I have experienced with my car I personally need retune.
Reply
Old Jun 4, 2023 | 04:46 PM
  #120  
GMBALL's Avatar
Thread Starter
Super Member
 
Joined: Feb 2006
Posts: 669
Likes: 81
S63 COUPE M157
Guys, please look at this video. This issue was occurring with my car for about a year before the engine damage. I showed this to many mechanics including the ones from Mercedes and they all thought that this is some way of transmission protecting itself from the increased torque. I then did Weistec TCU, which didn’t help.

Now I realize, god dammit, this was not a tranny issue, but probably fuel cut off by the ECU for some reason. Might give some clues to the overall story. I was driving with this issue for about a year, although I did change spark plugs from OEM to Weistec, thought the issue was resolved until it reappeared again. Maybe it contributed to my engine damage.

Facts:
- happens irregularly
- only during WOT
- only high speeds 4/5th gear
- only higher range of revs 3k+

https://youtube.com/shorts/kwSFMuz_H_4?feature=share

UPDATE: This probably happens, because car falls into overboost territory and probably has something to do with spark plugs. To me it happened on both ocassions, with OEM and Weistec colder plugs. Although, with colder plugs it did dissappear for some months. https://mbworld.org/forums/gle63s-gl...ml#post8791008


Last edited by GMBALL; Jun 5, 2023 at 03:44 AM.
Reply
Old Jun 4, 2023 | 11:24 PM
  #121  
Baltistyle's Avatar
MBWorld Fanatic!
5 Year Member
Community Builder
Liked
Loved
 
Joined: Feb 2017
Posts: 2,297
Likes: 1,205
From: Baltimore County, MD
'13 s212 63 p30. '06 LX470
[QUOTE=GMBALL;8790647]Can you please share that document?

https://automotivetechinfo.com/wp-co...nes-QEC-ES.pdf

Blownv8 also posted above



Last edited by Baltistyle; Jun 4, 2023 at 11:26 PM.
Reply
Old Jun 5, 2023 | 10:28 PM
  #122  
exhaustgases's Avatar
Super Member
10 Year Member
Liked
 
Joined: Apr 2015
Posts: 604
Likes: 51
LS400
This would be a fun project. I wish I had the correct equipment, to fix it right and improve durability.
Yeah it seems Tasos runs into a lot of bent rods, in the Merc engines he deals with.
He is not like most on the tube, he seems pretty careful. Nice guy.
Reply
Old Jun 12, 2023 | 09:48 AM
  #123  
GMBALL's Avatar
Thread Starter
Super Member
 
Joined: Feb 2006
Posts: 669
Likes: 81
S63 COUPE M157
Pistons/rods/sleeves have finally arrived.

Last edited by GMBALL; Sep 6, 2023 at 12:32 PM.
Reply
Old Jun 12, 2023 | 12:43 PM
  #124  
Baltistyle's Avatar
MBWorld Fanatic!
5 Year Member
Community Builder
Liked
Loved
 
Joined: Feb 2017
Posts: 2,297
Likes: 1,205
From: Baltimore County, MD
'13 s212 63 p30. '06 LX470
Very pretty. Something most of us would never want to go through but would love to have. Can’t wait to see the progress.
Reply
Old Jun 12, 2023 | 12:48 PM
  #125  
GMBALL's Avatar
Thread Starter
Super Member
 
Joined: Feb 2006
Posts: 669
Likes: 81
S63 COUPE M157
Originally Posted by Baltistyle
Very pretty. Something most of us would never want to go through but would love to have. Can’t wait to see the progress.
Well said. I would never want to go through this, but since it happened, I can’t put there stock parts and risk it all again.
Reply


You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 10:37 AM.

story-0
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-1
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-2
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-3
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-4
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-5
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-6
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-7
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-8
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-9
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE