W213 AMG Discuss the W213 AMG - 2017 to present
Sponsored by:
Sponsored by:

Stage 2 E63s losing fuel on high rpms

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old 06-28-2022, 01:49 AM
  #1  
Newbie
Thread Starter
 
Vse63s's Avatar
 
Join Date: Oct 2021
Posts: 10
Likes: 0
Received 1 Like on 1 Post
2018 E63s Sedan
Stage 2 E63s losing fuel on high rpms

Hello,

My Stage 2 e63s is not getting the fuel it demands at higher speeds.

Logged the car with a computer and At a certain RPM it demands 200 bar but only gets 100-125 bar

Has anybody have similiar problems? The problem persists with or without the tune.
Newly switched HPFP & FPR (OEM)


The problem came out of the blue and no error codes or nothing.

The car runs fine the only way i notice it is that its doing 100-200 (60-120) 2-3 seconds slower then it should.

Scanned it several times with xentry mercedes tool and everything seems fine and within their meters.



Any 1 had similir problems? how did you fix it pls share here.

Last edited by Vse63s; 06-28-2022 at 07:05 AM.
Old 06-28-2022, 10:09 PM
  #2  
MBWorld Fanatic!
 
skim7x's Avatar
 
Join Date: Jan 2017
Posts: 1,115
Received 179 Likes on 143 Posts
Mercedes-Benz E63s AMG
What about the low pressure fuel pump?
Old 06-29-2022, 02:22 PM
  #3  
MBWorld Fanatic!
 
raudiace4's Avatar
 
Join Date: Jun 2014
Location: IL
Posts: 1,513
Received 596 Likes on 342 Posts
19 E63s, 23 M3 compX, B9 SQ5
Who is your tuner?
Your car shouldn’t be having fueling issues on stage 2..
Old 06-30-2022, 04:31 AM
  #4  
Newbie
Thread Starter
 
Vse63s's Avatar
 
Join Date: Oct 2021
Posts: 10
Likes: 0
Received 1 Like on 1 Post
2018 E63s Sedan
Yeah thats true.

But the problem is still there when the car is bone stock, i removed everything and it still happens so it cant be the tune
Old 06-30-2022, 04:32 AM
  #5  
Newbie
Thread Starter
 
Vse63s's Avatar
 
Join Date: Oct 2021
Posts: 10
Likes: 0
Received 1 Like on 1 Post
2018 E63s Sedan
Originally Posted by skim7x
What about the low pressure fuel pump?
Ordered a LPFP to replace and well see what happens nothing points towards it. but its the last thing i can think off not working properly
Old 06-30-2022, 11:27 AM
  #6  
MBWorld Fanatic!
 
raudiace4's Avatar
 
Join Date: Jun 2014
Location: IL
Posts: 1,513
Received 596 Likes on 342 Posts
19 E63s, 23 M3 compX, B9 SQ5
Originally Posted by Vse63s
Ordered a LPFP to replace and well see what happens nothing points towards it. but its the last thing i can think off not working properly
Could it actually be your rails? Faulty injectors?
Old 06-30-2022, 05:23 PM
  #7  
Newbie
Thread Starter
 
Vse63s's Avatar
 
Join Date: Oct 2021
Posts: 10
Likes: 0
Received 1 Like on 1 Post
2018 E63s Sedan
Originally Posted by raudiace4
Could it actually be your rails? Faulty injectors?
No clue,

Wouldnt they pop a error code or smth? i mean the local mercedes shop cant find any problems at all with the car. they did all their tests and nothing seems to be off for them.

Trending Topics

Old 07-01-2022, 08:25 PM
  #8  
MBWorld Fanatic!
 
CaliBenzDriver's Avatar
 
Join Date: Apr 2019
Location: Silicon Valley
Posts: 5,770
Received 3,527 Likes on 2,349 Posts
MY'14 W212 M276 3.5NA @60kMi
LPFP + more...

Originally Posted by Vse63s
Ordered a LPFP to replace and well see what happens nothing points towards it. but its the last thing i can think off not working properly
I think you are onto something with LPFP starving the HPFP, namely the control module, the pressure sensor and the noise that 3-Phase pump creates.

The ECU, tranny and LPFP are on the same CAN-E for direct control. The high-speed CAN wiring to rear passenger seat being long and noisy is a trouble factor.

Voltage deep during acceleration may be blamed as well.
Old 07-02-2022, 04:30 AM
  #9  
Newbie
Thread Starter
 
Vse63s's Avatar
 
Join Date: Oct 2021
Posts: 10
Likes: 0
Received 1 Like on 1 Post
2018 E63s Sedan
Originally Posted by CaliBenzDriver
I think you are onto something with LPFP starving the HPFP, namely the control module, the pressure sensor and the noise that 3-Phase pump creates.

The ECU, tranny and LPFP are on the same CAN-E for direct control. The high-speed CAN wiring to rear passenger seat being long and noisy is a trouble factor.

Voltage deep during acceleration may be blamed as well.
Yeah i have no idea…

Replaced the LPFP with a new one yesterday. No change at all.


So hard to find something when there’s no error codes and the systems the Mercedes workshops use flags the car as there is nothing wrong at all

I replaced the battery like 6 months ago because it had poor performance.

Last edited by Vse63s; 07-02-2022 at 04:34 AM.
Old 07-02-2022, 10:59 AM
  #10  
MBWorld Fanatic!
 
skim7x's Avatar
 
Join Date: Jan 2017
Posts: 1,115
Received 179 Likes on 143 Posts
Mercedes-Benz E63s AMG
Geesh that's a tough one. Can you post your logs and draggy times?
Old 07-02-2022, 02:30 PM
  #11  
MBWorld Fanatic!
 
CaliBenzDriver's Avatar
 
Join Date: Apr 2019
Location: Silicon Valley
Posts: 5,770
Received 3,527 Likes on 2,349 Posts
MY'14 W212 M276 3.5NA @60kMi
battery voltage vs! fuel pressure... 😳

Originally Posted by Vse63s
Yeah i have no idea…

Replaced the LPFP with a new one yesterday. No change at all.


So hard to find something when there’s no error codes and the systems the Mercedes workshops use flags the car as there is nothing wrong at all

I replaced the battery like 6 months ago because it had poor performance.
It's interesting you mentioned swapping battery for poor performance - Actually check your battery voltage display to see how badly your ECU is causing voltage drop during accelerations.

I think there's a relationship between 3-PH LPFP and voltage crashing. When ECU commands pump increase the Alternator takes a dump temporarily.


> FREE fix under 5min:
The quick workaround is to disconnect the Alternator LIN connector. This will give you a smooth regulated voltage and well charged battery to boost loads.
Confirm if this fixes your pressure control.


Last edited by CaliBenzDriver; 07-02-2022 at 02:42 PM.
The following users liked this post:
PeterUbers (07-02-2022)
Old 07-02-2022, 06:37 PM
  #12  
Newbie
Thread Starter
 
Vse63s's Avatar
 
Join Date: Oct 2021
Posts: 10
Likes: 0
Received 1 Like on 1 Post
2018 E63s Sedan
Originally Posted by skim7x
Geesh that's a tough one. Can you post your logs and draggy times?




I dont have acess to the tuners log but i could prob get it if its needed but here is the dragy time i did after i replaced the LPFP and a screenshot he sent me

Last edited by Vse63s; 07-02-2022 at 06:42 PM.
Old 07-02-2022, 06:42 PM
  #13  
Newbie
Thread Starter
 
Vse63s's Avatar
 
Join Date: Oct 2021
Posts: 10
Likes: 0
Received 1 Like on 1 Post
2018 E63s Sedan
Originally Posted by CaliBenzDriver
It's interesting you mentioned swapping battery for poor performance - Actually check your battery voltage display to see how badly your ECU is causing voltage drop during accelerations.

I think there's a relationship between 3-PH LPFP and voltage crashing. When ECU commands pump increase the Alternator takes a dump temporarily.


> FREE fix under 5min:
The quick workaround is to disconnect the Alternator LIN connector. This will give you a smooth regulated voltage and well charged battery to boost loads.
Confirm if this fixes your pressure control.


Did this 60-130 ish pull just now. to check it out and its dropping V the faster it goes but im not sure if its supposed to be that way or not im clueless about stuff like this.


If you think i should try to disconnect the alternator lin connector ill try it asap

The following users liked this post:
CaliBenzDriver (07-02-2022)
Old 07-02-2022, 07:04 PM
  #14  
MBWorld Fanatic!
 
CaliBenzDriver's Avatar
 
Join Date: Apr 2019
Location: Silicon Valley
Posts: 5,770
Received 3,527 Likes on 2,349 Posts
MY'14 W212 M276 3.5NA @60kMi
you've got it!

Originally Posted by Vse63s
https://www.youtube.com/watch?v=79FYbze13qE

Did this 60-130 ish pull just now. to check it out and its dropping V the faster it goes but im not sure if its supposed to be that way or not im clueless about stuff like this.


If you think i should try to disconnect the alternator lin connector ill try it asap
Your video data speaks volume, check this out:


1- (13.6V; 14.7Amps) heavy battery charging


2 - (13.4V; -27Amps) - ALT is going offline !


3 - (12.9V; -75Amps ): extreme discharge!
​​​

4- (12.5V; -82Amps): battery supplies 100% loads


5- (12.4V; -80Amps): 1000Watts through PreFuse k


6- (12.3V; -82Amps): deep drain voltage

> Recap #1..6:
-- We see how alternator goes offline and leaves 100% of the 80Amp load on the battery alone.-- Car Voltage keeps dropping as the battery gets deeply more drained.
-- This is both ridiculous and dangerous, not a feature! The center piece in this chaos is courtesy of LPFP disturbing coms.

> Quick Fix:
-- Now unplug ALT LIN connector (optionally let your battery charge current get down to near +5Amps)
-- Smart alternator has internal voltage regulation and load, temp compensations.
-- Accelerate all you want to your heart's contempt with a new video, please!!

> Cherry on your cake:
At the end of today, do a battery disconnect to reboot both SAM's that like to soft-crash under low voltage. Car will run much better when all CAN networks are undisturbed by SAM's gone wild.

+++ [Further more] +++
-- The voltage display at battery posts reads near 12.3V. Now imagine 80Amps current going through prefuse relay, links and harness to the car rear probably drops an extra 2Volts.

-- The inline resistance (impedance) of Battery + Relay + Harness is much greater than having the straight alternator online. Battery normally supplies nothing else than starter connected straight through.

-- Normally the ALT path feeds current directly to consumers, not through Prefuse main SSR relay... drop voltage!

-- This uncontrolled deep discharge also happens in conditions when the car tries to generate "12.6V"... instead this soft-crashes the SAM'S and go into deep drain below 12.2V... be curious for yourself.

-- During accelerations, ECU/SAM power Mgt try to back off high charge voltage (from 14.4V to 13.7 or 12.6v) in order to minimize battery current but LPFP noise crashes the R-SAM voltage tracking, causing the ALT to go 100% offline out of control... ouch!

-- This issue is getting old enough that MB/Bosch who designed that control should flag an DTC Error anytime the voltage control gets lost. Selling new batteries is not a professional fix.


Last edited by CaliBenzDriver; 07-03-2022 at 11:07 AM. Reason: 1000Watts chaos 😳
The following 3 users liked this post by CaliBenzDriver:
Cylinder Head (10-09-2023), PeterUbers (07-03-2022), skim7x (07-02-2022)
Old 07-03-2022, 12:12 PM
  #15  
MBWorld Fanatic!
 
TugboatBill's Avatar
 
Join Date: Mar 2019
Location: USA
Posts: 1,028
Received 379 Likes on 250 Posts
2018 E63S Wagon, 2017 Z51 Corvette
Is there any down side to disconnecting the ALT LIN connector?
Old 07-03-2022, 01:20 PM
  #16  
MBWorld Fanatic!
 
CaliBenzDriver's Avatar
 
Join Date: Apr 2019
Location: Silicon Valley
Posts: 5,770
Received 3,527 Likes on 2,349 Posts
MY'14 W212 M276 3.5NA @60kMi
pure bliss

Originally Posted by TugboatBill
Is there any down side to disconnecting the ALT LIN connector?
NONE, pure bliss!

Having the alternator supplying the car directly instead of ghosting will give you intended performance and save you bundles in uneeded services.

> Say goodbye to... :
moody engine performance
crashed F-SAM draining battery
limp modes on low voltages
prematurely wasted battery
starters wasted on high currents
PreFuse toasted with 1,000W (1KW!)
🤪

> Take a look with IC Display:
-- Once the battery is done absorbing a charge current it will be transparent with near zero load.
-- Alternator voltage is internally regulated between 14.4V and 13.7V.


Last edited by CaliBenzDriver; 07-03-2022 at 02:27 PM.
The following users liked this post:
ZAC MOTORSPORT (07-04-2022)
Old 07-03-2022, 02:48 PM
  #17  
MBWorld Fanatic!
 
TugboatBill's Avatar
 
Join Date: Mar 2019
Location: USA
Posts: 1,028
Received 379 Likes on 250 Posts
2018 E63S Wagon, 2017 Z51 Corvette
Then why did MB put it there in the first place? What is its intended purpose?
Old 07-03-2022, 03:12 PM
  #18  
MBWorld Fanatic!
 
CaliBenzDriver's Avatar
 
Join Date: Apr 2019
Location: Silicon Valley
Posts: 5,770
Received 3,527 Likes on 2,349 Posts
MY'14 W212 M276 3.5NA @60kMi
Originally Posted by TugboatBill
Then why did MB put it there in the first place? What is its intended purpose?
> Put what... in where?

Regarding the busted external regulation, it is designed to allow the ECU to do couple new tricks:

1- Manage "opportunistic charging" during slow downs.

2- Sensing the batt internal temperature to expedite the charge with higher current after cold starts.

3- Bump voltage back-up when R-SAM signals high consumers demand.


> Furthermore :
In *NO* instance the AGM system battery should be discharged with ALT offline. That is a defect, not a feature.

I believe the car Voltage going off the rail is linked to LPFP doing the same...
This design originates from Bosch. Most manufacturers like Ford, Toyota, Honda make it work well, MB turned this into a service opportunity.

Last edited by CaliBenzDriver; 07-04-2022 at 03:35 PM.
The following users liked this post:
ZAC MOTORSPORT (07-04-2022)
Old 07-03-2022, 04:48 PM
  #19  
MBWorld Fanatic!
 
CaliBenzDriver's Avatar
 
Join Date: Apr 2019
Location: Silicon Valley
Posts: 5,770
Received 3,527 Likes on 2,349 Posts
MY'14 W212 M276 3.5NA @60kMi
cruising or accelerating

Now that we have seen above how the ALT Control crashes during accelerations - Wait, there's more!

> ALT offline during cruising:
The external voltage regulation allows for a tailored voltage in mutiple stages. This old concept is over 50Yr old, typically the voltage gets lowered once the battery is all charged up.

[14.9V >14.4V > 13.7V > [b]12.6V!!]
We cycle through multiple stages to charge the battery then finally maintain top charge like float-chargers do.

On impacted cars, the 12.6V stage causes the ALT to get offline with similar results as above.
Extremely low voltage and high currents: 11.7V, 90Amps.


To reproduce this particular condition:
charge your battery and go for a non-stop 90mn highway drive during daytime. Keep consumers turned Off (no headlights, no A/C, no defrost...) - Observe your voltage management as battery charge is complete.

The LP pump control must be disrupted as well while controls are soft-crashed.
✌️

Last edited by CaliBenzDriver; 07-04-2022 at 09:38 PM.
The following users liked this post:
ZAC MOTORSPORT (07-04-2022)
Old 07-05-2022, 03:45 PM
  #20  
MBWorld Fanatic!
 
skim7x's Avatar
 
Join Date: Jan 2017
Posts: 1,115
Received 179 Likes on 143 Posts
Mercedes-Benz E63s AMG
Any updates on if this worked!? Very curious.
Old 07-05-2022, 04:26 PM
  #21  
MBWorld Fanatic!
 
CaliBenzDriver's Avatar
 
Join Date: Apr 2019
Location: Silicon Valley
Posts: 5,770
Received 3,527 Likes on 2,349 Posts
MY'14 W212 M276 3.5NA @60kMi
update

Originally Posted by skim7x
Any updates on if this worked!? Very curious.
Have you witnessed this bug deep draining your AGM? If yes you will spot the difference and your car will benefit.

> ALT LIN vs. LPFP:
While disconnecting ALT LIN clearly does work around the deep drain low voltage bug, you want to see if this also significantly helps the LPFP Controller regulate good fuel pressure. Look or graph live data.

> Chicken or the Egg:
I don't know if the low voltage crashes the pump controller
-Or if the pump crashes the ECU voltage control of ALT.




Last edited by CaliBenzDriver; 07-05-2022 at 06:11 PM.
Old 07-06-2022, 10:32 AM
  #22  
Newbie
Thread Starter
 
Vse63s's Avatar
 
Join Date: Oct 2021
Posts: 10
Likes: 0
Received 1 Like on 1 Post
2018 E63s Sedan
Update.


I unplugged the LIN & and did the battery off reset.


The V and AMPs are now stable at 14V & 10-20 amps at all time never goes -


BUT the car still does not run as it should. Doing 60-120 at 8s 8.2 and its should do low 6s

Last edited by Vse63s; 07-06-2022 at 10:37 AM.
Old 07-06-2022, 01:50 PM
  #23  
MBWorld Fanatic!
 
CaliBenzDriver's Avatar
 
Join Date: Apr 2019
Location: Silicon Valley
Posts: 5,770
Received 3,527 Likes on 2,349 Posts
MY'14 W212 M276 3.5NA @60kMi
60-120 ... 2s behind: true performance sucks

Originally Posted by Vse63s
Update.

I unplugged the LIN & and did the battery off reset.

The V and AMPs are now stable at 14V & 10-20 amps at all time never goes -

BUT the car still does not run as it should. Doing 60-120 at 8s 8.2 and its should do low 6s
So you can tell WOT performance is still short 2 seconds.

Earlier we found out the buggy voltage regulation was crashing during WOT. We applied a workaround but fancy LP controller still not cooperating.

Let's get the obvious out of the way: still no scan code, right? The fact LP controller can be nuts without code says it is disrupted crazy.

You need to diagnose your 2-stage fuel supply. (3000Psi HP likely ok because well controled directly) - That sends you to LPFP fuel control that is known for falling flat down under demand. Confirm if indeed that is still your problem: Low-Pressure pump is starving High-Pressure pump

Can you quickly graph the low pressure sensor data with any scanner?

You've changed the 3-PH pump... Next I don't think a new controller will bring joy.

(Homework: Do charge your battery well with a CTEK... you want to read about 5Amps trending towards 0.5A - NOT 10 to 20A high! Considering ALT as a charger is not to your advantage) -

Last edited by CaliBenzDriver; 07-06-2022 at 08:29 PM.
Old 07-08-2022, 02:05 AM
  #24  
Member
 
kvirikadzed's Avatar
 
Join Date: Mar 2007
Posts: 138
Received 15 Likes on 13 Posts
Does your car ever go to the limp mode , when you have to reset it ? I started having problems after I did my St2 tune , and tuner would see significant fuel deficiency. I would say check your tune but sounds like you reverted back , did you have CPC ?
battery is still a good lead, let us know what u find out
Old 07-08-2022, 04:20 PM
  #25  
MBWorld Fanatic!
 
CaliBenzDriver's Avatar
 
Join Date: Apr 2019
Location: Silicon Valley
Posts: 5,770
Received 3,527 Likes on 2,349 Posts
MY'14 W212 M276 3.5NA @60kMi
sloppy performance : LP Controller !?

what's funny is many chassis seem to suffer from this amazing fuel pressure issue that gets dwarfed by other engine problems. When you know what you're looking at you begin to see a sort of partner emerge.


Fancy LPFP: uControlled power 6x MOSFET 3-PH sinewave + 470uF/125°C caps! 👀


urethane foam used as heat transfer pad...


artic silver heat compound to improve heat profile

There is nothing more fancy than a 3-Phase variable speed pump controlled by approximating Sinewaves from DC voltage. It would be an extremely nice design if Continental didn't go out of it way to seed troubles.
Manufacturing cost difference is not involved, it's near term repairs that are targeted.

Problem Solving :
The long story short today is these 3-PH LP controllers are used for many very different applications from 4 to 8cyl. They are factory coded to match specific demand map by software. We know how Germans love their endless version tracking of parts...
Practically you may want to get the latest superspeed P/N hardware and get it installed by your trusted MB indi.

My guts tell me the original hardware electronic board lacks adequate noise filtration (1900uF only).
Hopefully there is an upgraded controller module available by now.


aproximated sinewave x 3-Phases.... NOISE GALORE!

Or Plan B is to troubleshoot the electric noise issue with a scope on running engine.

I hate throughing parts blindly at genuine problems. It's best to find the smoking gun: "LP falling down on WOT". Even that is not good enough to pin the exact fix!

more data to analyze... gets more knowledge !

Last edited by CaliBenzDriver; 07-10-2022 at 01:59 AM.


You have already rated this thread Rating: Thread Rating: 0 votes,  average.

Quick Reply: Stage 2 E63s losing fuel on high rpms



All times are GMT -4. The time now is 11:21 AM.