C32 AMG, C55 AMG (W203) 2001 - 2007

Porting, Polishing, and Cams project

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Old 05-26-2007, 12:48 PM
  #326  
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C32 AMG
Very cool. Seems like lots of people waiting to see those number!
Old 05-26-2007, 06:27 PM
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C63S
Not bad!
Old 05-28-2007, 12:29 AM
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Originally Posted by jgsx
Ok, I got the new Kleeman software in my car and it solved my part throttle issues. The car ROCKS now.

Last time I was on the dyno I gained 14-16whp across the board and over 10wftlbs across the board. That was with ZERO ECU adaptation time and the measurements were taken on a Dyno Dynamics dyno. I don't have the dyno sheets yet. Remember, this was for cams only on a S2 car. I did not port my heads.

I'm going to let the ECU adapt for a while, then hit the dyno again.

so what does a "while" mean? i want to see some results from your car...

glad you got your ECU issues worked out with the Kleemann tune...
Old 05-29-2007, 09:12 PM
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C63S
Cams are being installed tomorrow

Well, the cams will be installed tomorrow. As promised, my attached Dyno sheet is below. As most of you knew, I lost boost with the head work I had done. The lost boost was good for -40Whp and -30Wtrq over my best numbers. Hopefully, I will have a tap for a boost gauge put in tomorrow as well.

The car seems to be back to normal....running lean and searching for more timing / fuel.

The tune that I'm running now is the custom tune Renntech made for the cams. I doubt that has very little to do with the lost power.

Good news is that the car revs faster and covers the same ground in less time. I'm -40Whp less than before, but the runs I do with local friends has not changed.

My options as of now are:

1. Send the car to Renntech for proper tuning / dyno time.
2. Go with another tuner (Kleeman - JGSX has had good success)
3. Sell the car and by a bicycle.
4. Work on finding another pulley to increase boost.

Thoughts?

PS - Ignore the Elise note on the graphs...my guy didn't save the file under the right car.
Attached Thumbnails Porting, Polishing, and Cams project-image0001-large-.jpg   Porting, Polishing, and Cams project-image0002-large-.jpg  
Old 05-29-2007, 09:15 PM
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2004 C32 ///AMG
Bicycle
Old 05-29-2007, 10:21 PM
  #331  
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Audi C7.5 S6
The lower boost pressure from porting the heads should NOT reduce horsepower. With a lower restriction in the heads, the boost pressure should be lower, but the total airflow volume should NOT be reduced. The temperature of the air should be lower and one should be able to run more advanced ignition timing due to the lower air temp.

Once tuned, the car should produce more horsepower with less boost pressure in the intake manifold.

Porting the heads, might reduce low RPM torque, though.
Old 05-29-2007, 10:22 PM
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04 C32
I'm still working with Kleeman to further tweak the ECU tune. It is already very good, but we're trying to make it perfect. I'm going to send it out for another update next week. Their service is A++
Old 05-30-2007, 01:33 AM
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...
Originally Posted by AMG-Jerry
Well, the cams will be installed tomorrow. As promised, my attached Dyno sheet is below. As most of you knew, I lost boost with the head work I had done. The lost boost was good for -40Whp and -30Wtrq over my best numbers. Hopefully, I will have a tap for a boost gauge put in tomorrow as well.

The car seems to be back to normal....running lean and searching for more timing / fuel.

The tune that I'm running now is the custom tune Renntech made for the cams. I doubt that has very little to do with the lost power.

Good news is that the car revs faster and covers the same ground in less time. I'm -40Whp less than before, but the runs I do with local friends has not changed.

My options as of now are:

1. Send the car to Renntech for proper tuning / dyno time.
2. Go with another tuner (Kleeman - JGSX has had good success)
3. Sell the car and by a bicycle.
4. Work on finding another pulley to increase boost.

Thoughts?

PS - Ignore the Elise note on the graphs...my guy didn't save the file under the right car.

i emailed you my response...
Old 05-30-2007, 09:19 PM
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C63S
Update

I dropped the car off this morning and had the cams installed. They managed to get them installed in about 6 hours with only one issue. They had to reuse the right side valve cover gasket because MB forgot to send it!

This is the metal crush gasket, so it should be OK for now. I'll swing by next week and get it replaced.

Now for the good stuff. Keep in mind I've only driven the car for 48 miles so far.

THE CAR HAS WICKED POWER!!! For once in a long time I'm very excited!

I didn't get on it until I was almost home. I decided after talking Erick (sorry bro - cell phone died again) that I would test her out for a few runs. The car trips ESP if I punch it from a roll in second. It did this everytime I got on it, which put a much needed smile on my face. The car pulls really hard and the best way to describe it is the difference in power from stock to stage I.

By the time I got off the freeway, I was getting over 20 MPG. I haven't seen this in months.

If any of you are considering the cams, I would say do it. Next to the Pulley / ECU, this is the next most powerful mod you can do.

I do have my heads ported, so maybe my experience is different but I doubt it. What do you think Joe?

I can't wait to hit the Dyno again.

Stay tuned for more updates tomorrow.

Oh, no issues with rough idling either. The car runs very smooth and quiet.
Old 05-30-2007, 09:27 PM
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2004 C32 ///AMG
sounds nice! how much was the install?
Old 05-30-2007, 09:29 PM
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04 C32
It's odd. I didn't want to say anything yet, but my highway gas milage has increased from 19mpg to 21.5mpg since I put the cams/Kleeman tune in.

The cams kick ***. Don't forget that if you don't have a Kleeman or Renntech ECU, you're going to need to get that, which can add substantial cost.

There was no loss in low end power, and the midrange and high rpm gained a bunch of torque and hp.
Old 05-30-2007, 09:34 PM
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2004 C32 ///AMG
Originally Posted by jgsx
It's odd. I didn't want to say anything yet, but my highway gas milage has increased from 19mpg to 21.5mpg since I put the cams/Kleeman tune in.

The cams kick ***. Don't forget that if you don't have a Kleeman or Renntech ECU, you're going to need to get that, which can add substantial cost.

There was no loss in low end power, and the midrange and high rpm gained a bunch of torque and hp.
so Evosport's Powerchip will not work?
Old 05-30-2007, 09:37 PM
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04 C32
Originally Posted by rlee02135
so Evosport's Powerchip will not work?
F*CK no! Powerchip doesn't know how to or won't tune for the cams. I tried.
Old 05-30-2007, 10:19 PM
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Not an AMG :(
That's fantastic Jerry! - congrats!
Get that free gift wrapped for me!
Old 05-30-2007, 10:27 PM
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Originally Posted by AMG-Jerry
...THE CAR HAS WICKED POWER!!!...
Your update is fantastic news. Jazzed for you. Takes some huevos to thrash a MB down to its innards chasing ponies. Kudos to you for having done it successfully.

Strangest thing about that faulty Schrick. Pleased they (and you) got things squared away. Now, get some miles on her, and kindly post your latest and greatest dyno results so I can justify the same modifications to the accounting department!
Old 05-30-2007, 10:40 PM
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04 C32
I would not recommend cams to anyone that doesn't already have stage 2 mods.
Old 05-30-2007, 10:59 PM
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Originally Posted by rlee02135
sounds nice! how much was the install?

$520 this time around
Old 05-30-2007, 11:01 PM
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Originally Posted by jgsx
I would not recommend cams to anyone that doesn't already have stage 2 mods.

+1 - I think that you need at least a pulley, headers, and custom ECU.
Old 05-30-2007, 11:05 PM
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Originally Posted by boohooramblers
Get that free gift wrapped for me!
Not a problem....it has been in my car the whole time waiting on me to get things together. I'll hit the Dyno next week.
Old 05-31-2007, 06:49 AM
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E36M3 race car/Ferrari F355 GTS/1973 Mini 1275GT/Fiat Abarth/ML63/SLK55
Joe, Jerry....i'm kinda waiting for you guys. Denon still has my deposit...in the interim......dropped car off yesterday for my quaife!!! also have Kmac front camber bushing sitting in the garage.

lime rock 6/21...woo hoo can't wait. can i get to 1:03??
Old 05-31-2007, 12:33 PM
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W221
Congrats!

Joe, Jerry - Congrats, guys! How do you feel about small get-together so we can check your latest achievements in person?
Old 05-31-2007, 12:54 PM
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Jerry, this is AWSOME news.... I am really happy for you, and very excited to see the dyno results.

Are you still using the RennTech ECU that includes the cam tuning or is that the one without the cams?

Congrats Joe and Jerry, you guys are making me wish that I still had my C32.... If I did, I would've done these mods along side both of your cars....
Old 05-31-2007, 02:52 PM
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Originally Posted by EugeneC55
How do you feel about small get-together so we can check your latest achievements in person?
I think we need another meet.

Originally Posted by MB_Forever
Jerry, this is AWSOME news.... I am really happy for you, and very excited to see the dyno results.

Are you still using the RennTech ECU that includes the cam tuning or is that the one without the cams?

Congrats Joe and Jerry, you guys are making me wish that I still had my C32.... If I did, I would've done these mods along side both of your cars....
I'm running the tune for the cams....thank god.
Old 05-31-2007, 02:56 PM
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04 C32
I'm booked solid for the next few weekends, so it will need to be after the independence day weekend.
Old 06-06-2007, 11:15 AM
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C63S
Videos

Sorry, it was taken with my camera phone a few days ago.

2nd Gear ESP Trip


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