C32 AMG, C55 AMG (W203) 2001 - 2007

anyone have a supercharger removal or intercooler install diy?

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Old 07-16-2009, 10:32 PM
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03 g35 coupe...........02 c32 Sold
anyone have a supercharger removal or intercooler install diy?

hey guys,

i'm trying to install my intercooler right now. i'm having trouble finding a diy in how to remove the supercharger. I was wondering if anyone had one or had a diagram so i know which bolts to unscrew.
Old 07-16-2009, 11:39 PM
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Be doing some mobile service on SoCalCLK’s ‘55 this Saturday.
Let me know if you’d like some help afterwards.

Ring or text if you’re stuck under the hood tonight. :)

Last edited by splinter; 10-06-2010 at 07:00 AM.
Old 07-17-2009, 12:57 AM
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03 g35 coupe...........02 c32 Sold
Originally Posted by splinter
Be doing some mobile service on SoCalCLK’s ‘55 this Saturday.
Let me know if you’d like some help afterwards.

Ring or text if you’re stuck under the hood tonight.
thanks splinter...to the rescue like always. I was able to wing it by studying boohooramblers supercharger pics. when are you gonna work it on saturday? i might swing by if i fix my car by then..lol.
Old 07-17-2009, 02:49 AM
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Pretty Striaght forward... Remove the intake stuff, Remove Intake Manifolds... Remove Belt from S/C, There are 4 or 5 bolts where the intake runners are on the S/C on each side on the long block, that need to be removed. You need to remove the Emissions EGR Valve things on both sides, then lift the s/c (Its a heavy mother, so be carefull) and that should be it
Old 07-17-2009, 04:25 AM
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thanks for everyones quick response. i was able to get it off. i think i know why i've been having the esp issue.

i've been basically driving around with exposed wires...holy crap.





i'm guessing the wire maybe touched the intercooler when it was really hot or something and burned through the insulation.
Old 07-17-2009, 05:19 AM
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Originally Posted by TemjinX2
thanks for everyones quick response. i was able to get it off. i think i know why i've been having the esp issue.

i've been basically driving around with exposed wires...holy crap.

i'm guessing the wire maybe touched the intercooler when it was really hot or something and burned through the insulation.
ouch! that couldnt have been good. glad to see you may have figured it out. how long did it take to take of the s/c btw?
Old 07-17-2009, 05:22 AM
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everybody's been having issues. not a good month for C32s. lol
Old 07-17-2009, 06:36 AM
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03 g35 coupe...........02 c32 Sold
Originally Posted by jturkel
ouch! that couldnt have been good. glad to see you may have figured it out. how long did it take to take of the s/c btw?
too long...probably like 3hrs because i didnt know what i was doing and trying to figure out, what i can pull and what i can't.

i spent another 3hrs cleaning off all the old coolant that caked onto the intake manifolds, part of the supercharger, cleaned the map sensor, the y splitter for hte intake manifolds..etc..etc.

I taped up the engine harness. i thought about replacing the wire, but i didnt feel comfortable splicing into a engine harness.
Old 07-17-2009, 06:38 AM
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03 g35 coupe...........02 c32 Sold
does anyone know where the throttle body cable goes? i mean the bottom half not the top half that attaches to the throttle body.

I followed the top of the wire then it goes to the main harness and can't find it unless i cut up the whole harness.

Last edited by TemjinX2; 07-17-2009 at 07:18 PM.
Old 07-17-2009, 04:34 PM
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this is the shop manual for the srt-6. the engine tranny driveline rear are identical to yours. body is diff obviously but you can reference all mechanical issues here

http://www.majormotorshotrods.com/_d...ice_Manual.pdf

this file is huge! over a 1000 pages. but lots of info
Old 07-17-2009, 05:44 PM
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03 g35 coupe...........02 c32 Sold
Originally Posted by 320 dreamer
this is the shop manual for the srt-6. the engine tranny driveline rear are identical to yours. body is diff obviously but you can reference all mechanical issues here

http://www.majormotorshotrods.com/_d...ice_Manual.pdf

this file is huge! over a 1000 pages. but lots of info
wow..thanks 320 dreamer
Old 07-17-2009, 05:47 PM
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Originally Posted by TemjinX2
wow..thanks 320 dreamer
no problem. i use it all the time! free thanx to the the gang at crossfireforum
Old 07-17-2009, 09:06 PM
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here's a pic what i was cleaning last night.



Old 07-18-2009, 06:07 AM
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It looks like your Intercooler is leaking. Coolant is entering the engine, which is not a good thing, also performancewise. I would test the intercooler with pressured air under water and watch if air bubbles come out of the IC-Core...
Old 07-18-2009, 07:08 AM
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03 g35 coupe...........02 c32 Sold
Originally Posted by AMG-Driver
It looks like your Intercooler is leaking. Coolant is entering the engine, which is not a good thing, also performancewise. I would test the intercooler with pressured air under water and watch if air bubbles come out of the IC-Core...
yeah i already know the intercooler is leaking. The reason i started this project was to install my code3 intercooler and replace my throttle body cable.

Unfortunately, my original throttle body cable does from the throttle body into the engine harness. There's no apparent plug like on the new one, so i'm shelfing the throttle body project. hopefully my esp issue was the exposed wire.
Old 07-18-2009, 10:48 AM
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quick polish while you have that out? Let us know how the Code3 matchs up-gl on the install!
Old 07-18-2009, 06:29 PM
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Thank God you caught it before it caught you.
Old 07-18-2009, 07:15 PM
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Not an AMG :(
Originally Posted by TemjinX2
yeah i already know the intercooler is leaking. The reason i started this project was to install my code3 intercooler and replace my throttle body cable....
I assume that you are going to pressure test the C3P intercooler prior to installation?
Old 07-18-2009, 09:07 PM
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Originally Posted by rockjock
quick polish while you have that out? Let us know how the Code3 matchs up-gl on the install!
i would...if i didn't spend $360k on a house..about a month ago...

I bought loung14's code3 intercooler. The fitment is slightly off from oem but everything seems to bolt up.

Last edited by TemjinX2; 07-18-2009 at 09:12 PM.
Old 07-18-2009, 09:08 PM
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Originally Posted by boohooramblers
I assume that you are going to pressure test the C3P intercooler prior to installation?
i bought lounge14's code3 intercooler. Since he has a good reputation on this forum, i decided to take his word for it, since i don't have a pressure tester.
Old 07-18-2009, 09:11 PM
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anyways, thanks for everyone's concerns. Good to see there still lot of active people looking out for other c32/c55 owners.

I basically got all the big stuff bolted up. The hard part is putting all the little stuff back, like the little egv little plasitc tubes and items like that. It was easy to pull out, remembering where it goes, is the challenge.
Old 07-18-2009, 09:14 PM
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Originally Posted by c32used
Thank God you caught it before it caught you.
i know...i was in disbelief when i saw it. i was surprised i didnt keep blowing fuses. Hopefully...this will solve my esp issue.
Old 07-18-2009, 09:14 PM
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Not an AMG :(
Originally Posted by TemjinX2
i bought lounge14's code3 intercooler. Since he has a good reputation on this forum, i decided to take his word for it, since i don't have a pressure tester.
Absolutely - didn't know if you had purchased it direct.
Old 07-18-2009, 11:38 PM
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Looks like you got your weekend time right there. I'm tooo lazy to diy for something like that, talk about lazy *** who loves modding haha.
Old 07-20-2009, 03:51 AM
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03 g35 coupe...........02 c32 Sold
Originally Posted by boohooramblers
Absolutely - didn't know if you had purchased it direct.
thanks for looking out..


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