C63 AMG (W204) 2008 - 2015
Sponsored by:
Sponsored by:

Intake Manifold Gasket and PCV valve DIY

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old 05-09-2020, 09:48 AM
  #101  
Newbie
 
Adam_'s Avatar
 
Join Date: Aug 2019
Location: Massachusetts
Posts: 4
Received 0 Likes on 0 Posts
2012 C63 AMG
Originally Posted by c63panda
pm me if you’re within the US
Just pmd you panda thanks allot
Old 06-08-2020, 02:47 PM
  #102  
Member
 
c63panda's Avatar
 
Join Date: Jun 2017
Posts: 83
Received 15 Likes on 13 Posts
2012 C63 Coupe
No more bungs. If you can source a sprinter intake manifold, it comes with 3 bungs
Old 06-23-2020, 10:09 AM
  #103  
Newbie
 
Shaheer's Avatar
 
Join Date: Apr 2020
Posts: 6
Received 0 Likes on 0 Posts
2010 C63 P30
Hey guys,
For those who jb welded the plastic clip, that goes in front of the manifold, did you have any issue with it? Or does jb weld works fine?

Thanks
Old 06-23-2020, 12:25 PM
  #104  
MBWorld Fanatic!
 
DRBC43AMG's Avatar
 
Join Date: Mar 2010
Location: Land of mountains, cheese, chocolate and watches
Posts: 5,668
Received 256 Likes on 216 Posts
12' W204 C63 AMG coupe "T-Rex", 12' W451 Smart Fortwo Pulse (99' W202 C43 AMG sold)
PCV valve(s) are these a N. American speciality or do all C63s have them today? I know for example that the non N. American version of the W202 C43 never had these valves.
Old 06-23-2020, 12:27 PM
  #105  
Member
 
TPete19's Avatar
 
Join Date: Dec 2012
Location: Seattle, WA
Posts: 202
Received 36 Likes on 31 Posts
2010 C63 AMG, 2010 GLK350
Originally Posted by Shaheer
Hey guys,
For those who jb welded the plastic clip, that goes in front of the manifold, did you have any issue with it? Or does jb weld works fine?

Thanks
Mine has held up for 3 years now. I drilled it out a bit and sleeved it with the aluminum innards of an electrical crimp connector before JB Welding it.
Old 07-29-2020, 08:54 PM
  #106  
Newbie
 
iBoost's Avatar
 
Join Date: Jul 2020
Posts: 2
Likes: 0
Received 0 Likes on 0 Posts
2011 C63
For those that replaced the gasket and PCV valve, how soon after the first start up did the CEL go away? Or did you guys erase the code first and it just never came back?
Old 12-24-2020, 03:57 AM
  #107  
Newbie
 
Dannyroman's Avatar
 
Join Date: Dec 2020
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
C63 AMG
Originally Posted by NaijaBerry
Almost 2 years on this post is still helping out big time! @chrisridebike8 thanks a lot for the detailed instructions you put together for this, I just finished up doing some work on my ML63 (same engine) everything went very well following instructions to the letter. The semi-disaster was one of the bolts snapped as I have a very inaccurate Torque wrench. I will redo it if I get any leaks, I've got enough Curil T in there to keep things kosher for a bit....I guess.

I just wanted to add my 2 cents as I didn't go in there because of a PCV issue (so I thought) but because I was getting multiple throttle body errors, actuator and potentiometer related. This made the car go into limp mode at will and it was unusable. So I decided to change the PCV while going in, and bought a metal intake manifold centre plate just in case I got in there and it was leaking, I had to because I'm thousands of miles away and I didn't want my car waiting another 2 weeks. Well it turns out the ML63 had a metal one in there already.

Ok so after I opened up the intake manifold to access the throttle bodies and clean them up, I saw the issue. The intake manifold was filled with oil, and there was oil all over the bottom of the throttle bodies, the oil came in through the hole the PCV connects to, good thing I decided to change the PCV!



Back cover of intake manifold removed to expose twin throttle body


Back of throttle body plate behind where the TB's attach to


Inside the chamber of the intake manifold, the PCV attaches to the top right, the oil came in through there

Well right off the bat the car started well, idled well and actuator/potentiometer errors gone, drove it around bit and so far so good! This is a far cry from 2 weeks ago where the car would just go into limp mode as soon as I start the engine, I guess the oil in the intakes stopped the actuators from performing optimally.

I did a test of the throttle bodies before putting them back together, disconnect the fuel pump and connect the battery turned the ignition on and pressed the throttle from inside and the actuators moved quite very effectively.

I thought I'd just share this as I searched for weeks and could not see anyone that had the same errors I was having, I came here to learn how to remove the intake manifold and this seems to have solved my problems all together.

Thanks again chrisridebike8

I have opened my inlet plenum for cleaning and noticed. The two black rubbers from the throttle bodies are missing , I can’t seem to find the part anywhere or even the name of these 🤦‍♂️, will this effect the engine performance in anyway thanks
Old 12-24-2020, 05:08 AM
  #108  
MBWorld Fanatic!
 
DRBC43AMG's Avatar
 
Join Date: Mar 2010
Location: Land of mountains, cheese, chocolate and watches
Posts: 5,668
Received 256 Likes on 216 Posts
12' W204 C63 AMG coupe "T-Rex", 12' W451 Smart Fortwo Pulse (99' W202 C43 AMG sold)
I checked the MB Parts Information system and didn't see the rubber seals either

Here's a copy of the diagram and parts list for info
Attached Files
File Type: pdf
C63 intake manifold.pdf (1.05 MB, 118 views)
Old 12-24-2020, 06:12 AM
  #109  
Newbie
 
Dannyroman's Avatar
 
Join Date: Dec 2020
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
C63 AMG
Originally Posted by DRBC43AMG
I checked the MB Parts Information system and didn't see the rubber seals either

Here's a copy of the diagram and parts list for info
So it looks like the two pieces that are missing from my throttle bodies are item no 10 on those drawings (described as fitting) . I wonder why these where left out 🤔 are they known for breaking also do you know if it would affect the running of the car in any way ?.
if I can’t find the gasket/ Seal could I use gasket sealer ?
thanks for your help much appreciated 👍👍
Old 12-24-2020, 07:14 AM
  #110  
MBWorld Fanatic!
 
DRBC43AMG's Avatar
 
Join Date: Mar 2010
Location: Land of mountains, cheese, chocolate and watches
Posts: 5,668
Received 256 Likes on 216 Posts
12' W204 C63 AMG coupe "T-Rex", 12' W451 Smart Fortwo Pulse (99' W202 C43 AMG sold)
Sorry can't help there. I have never opened the intake or throttle bodies area so don't yet know how it looks inside.
However I imagine that those rubber gaskets serve a purpose and I wouldn't go without them. You need to check with the dealer. I doubt they are going to be expensive, but one never knows
Old 12-24-2020, 08:30 AM
  #111  
MBWorld Fanatic!
 
roadkillrob's Avatar
 
Join Date: Aug 2016
Posts: 2,365
Received 689 Likes on 469 Posts
12 C63BS Magno Alanite Grey, 22 X3M Brooklyn Grey, 08 BMW E93, 22 Ducati Desert Sled, John Deere 3R
Originally Posted by Dannyroman
So it looks like the two pieces that are missing from my throttle bodies are item no 10 on those drawings (described as fitting) . I wonder why these where left out 🤔 are they known for breaking also do you know if it would affect the running of the car in any way ?.
if I can’t find the gasket/ Seal could I use gasket sealer ?
thanks for your help much appreciated 👍👍
So those are like velocity stacks sort of if you are talking about #10, they are known to break when taken on and off if you are not careful as they are plastic and can get a bit brittle and they just clip on so the clips can break. Likely someone has been in there before broke them and tossed the. What they do is help smooth out the flow of the air into the throttle body, if they are missing they likely have a minimal effect on airflow. It isn't a gasket so you could not use gasket maker on it.
Old 12-24-2020, 09:36 AM
  #112  
MBWorld Fanatic!
 
skratch77's Avatar
 
Join Date: Nov 2004
Posts: 6,693
Received 374 Likes on 275 Posts
2005 E55
I might have a set for you. You will notice sharper throttle tip in with the stacks installed. Amg engineers know what they are doing and put them there for a reason.
Old 12-24-2020, 10:29 AM
  #113  
Newbie
 
Dannyroman's Avatar
 
Join Date: Dec 2020
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
C63 AMG
Originally Posted by roadkillrob
So those are like velocity stacks sort of if you are talking about #10, they are known to break when taken on and off if you are not careful as they are plastic and can get a bit brittle and they just clip on so the clips can break. Likely someone has been in there before broke them and tossed the. What they do is help smooth out the flow of the air into the throttle body, if they are missing they likely have a minimal effect on airflow. It isn't a gasket so you could not use gasket maker on it.
Thanks for your help , yes I done some research and realised they where velocity stack/ trumpets 🎺😂 . Someone has definitely been in there before and done some shoddy work 🤦‍♂️
Old 12-24-2020, 10:39 AM
  #114  
Newbie
 
Dannyroman's Avatar
 
Join Date: Dec 2020
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
C63 AMG
Originally Posted by skratch77
I might have a set for you. You will notice sharper throttle tip in with the stacks installed. Amg engineers know what they are doing and put them there for a reason.
That would be great! Thanks.
I thought they might of been one of those over engineered items that either don’t work or not really needed like the swirl flaps on the Bmw e60 motors 😂. Turns out they break and people don’t bother replacing. Could be one of the reasons it’s idling a little bit lumpy. 👍
Old 12-24-2020, 10:46 AM
  #115  
MBWorld Fanatic!
 
skratch77's Avatar
 
Join Date: Nov 2004
Posts: 6,693
Received 374 Likes on 275 Posts
2005 E55
Originally Posted by Dannyroman
That would be great! Thanks.
I thought they might of been one of those over engineered items that either don’t work or not really needed like the swirl flaps on the Bmw e60 motors 😂. Turns out they break and people don’t bother replacing. Could be one of the reasons it’s idling a little bit lumpy. 👍
While you are un there I would do 82mm tbs. Makes a huge difference in throttle response
Old 12-24-2020, 12:34 PM
  #116  
Newbie
 
Dannyroman's Avatar
 
Join Date: Dec 2020
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
C63 AMG
Originally Posted by skratch77
While you are un there I would do 82mm tbs. Makes a huge difference in throttle response
can you recommend a supplier In the uk?
or is the a 82mm TB from another model that possibly fits 🤔. Are they also plug and play.
i cant find the velocity stacks no where
Old 12-27-2020, 10:43 AM
  #117  
MBWorld Fanatic!
 
skratch77's Avatar
 
Join Date: Nov 2004
Posts: 6,693
Received 374 Likes on 275 Posts
2005 E55
Originally Posted by Dannyroman
can you recommend a supplier In the uk?
or is the a 82mm TB from another model that possibly fits 🤔. Are they also plug and play.
i cant find the velocity stacks no where
I found 1 stack and tge 82mm are oem plug and play 550 model car throttle bodies.. like from a e550 or s550 na engines.. can be found cheap on ebay.
Old 12-28-2020, 05:48 AM
  #118  
Newbie
 
Dannyroman's Avatar
 
Join Date: Dec 2020
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
C63 AMG
Originally Posted by skratch77
I found 1 stack and tge 82mm are oem plug and play 550 model car throttle bodies.. like from a e550 or s550 na engines.. can be found cheap on ebay.
great thanks👍 I have found a few on eBay they all seem to be missing the velocity stacks from them too 🤦‍♂️
Old 12-28-2020, 05:52 AM
  #119  
Newbie
 
Dannyroman's Avatar
 
Join Date: Dec 2020
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
C63 AMG
Is this a LSD 🤔


Can anyone tell by looking at this diff if it is a LSD 🤔


Old 12-28-2020, 03:07 PM
  #120  
Super Member
 
Cwagon's Avatar
 
Join Date: Mar 2019
Location: Bondi Beach , Australia
Posts: 514
Received 125 Likes on 111 Posts
2013 W204 C63 AMG P31 Estate wagon
Definitely not a Limited slip center.
That's an open standard type center.
The following users liked this post:
Mort (12-28-2020)
Old 01-26-2021, 03:41 PM
  #121  
Junior Member
 
esphil's Avatar
 
Join Date: Jul 2020
Posts: 61
Received 11 Likes on 10 Posts
08 ML63
I've been having issues with my oil dipstick coming out and after some research it seems this PCV valve could be causing that. I've only put on about 3k miles since owning it. I ordered the PCV valve for my ml63. Apparently its a pain to access without removing the manifold as noted in the guide. However it seems that it may due to the space in the C63, I think the ML63 may have more space. Would that make it a little bit easier to DIY?
Old 04-21-2021, 02:15 PM
  #122  
Junior Member
 
downhiller2010's Avatar
 
Join Date: Oct 2020
Posts: 41
Likes: 0
Received 4 Likes on 4 Posts
C63
Does anyone have the bolt part number for the intake manifold side of the pcv valve? Mine was stripped from a prior owners attempt to remove with without pulling the manifold.
Old 04-21-2021, 03:23 PM
  #123  
MBWorld Fanatic!
 
Celicasaur's Avatar
 
Join Date: Feb 2011
Location: London, UK
Posts: 1,752
Received 169 Likes on 120 Posts
W212 - E63 AMG
Same thing happened to me. I don't know the part number, but I can tell you that it has been updated with what looks like a steel bolt this time around. A trip to the dealer will have them pull it up on their screen and order it in for you.
Old 05-22-2021, 02:24 PM
  #124  
Junior Member
 
SoCalCL's Avatar
 
Join Date: Apr 2021
Posts: 18
Received 5 Likes on 5 Posts
CL 63 AMG
Hi, I was attempting this DIY and the vacuum hose at the front of the IM snapped, leaving a piece inside... does any know the part # to this? I do not see any numbers on the hose or plastic. Thanks



The following users liked this post:
go team (05-22-2021)
Old 05-23-2021, 12:00 AM
  #125  
Senior Member
 
go team's Avatar
 
Join Date: Jul 2017
Posts: 484
Received 124 Likes on 91 Posts
2012 C63, GL63, 1989 300CE
You can just pull the line apart from the black and blue adapter next time just ahead of that bung. There’s no part number for it you may be able to get it from a cheap Benz sprinter manifold.

Originally Posted by SoCalCL
Hi, I was attempting this DIY and the vacuum hose at the front of the IM snapped, leaving a piece inside... does any know the part # to this? I do not see any numbers on the hose or plastic. Thanks




You have already rated this thread Rating: Thread Rating: 0 votes,  average.

Quick Reply: Intake Manifold Gasket and PCV valve DIY



All times are GMT -4. The time now is 03:48 PM.