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Best Tune for 2005 E320 CDI

Old Jul 16, 2018 | 03:53 PM
  #1  
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2005 E320 CDI
Best Tune for 2005 E320 CDI

Hey Guys
I just got a 2005 E320 CDI with 85k on it and would like to close up the EGR and maybe get a little more power. I have seen some older trends on this but was looking to see what available in today's market. Thanks in advance.

Ron
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Old Jul 16, 2018 | 05:54 PM
  #2  
Micah / AF1 Rac's Avatar
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From: McDade, Texas
W211 e320 CDI
GDE Green Diesel Engineering is still working great on my 06’. Only 214k miles this tank..
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Old Jul 16, 2018 | 07:27 PM
  #3  
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2005 E320 CDI
Originally Posted by Micah / AF1 Rac
GDE Green Diesel Engineering is still working great on my 06’. Only 214k miles this tank..
Thanks. I just looked at the GDE sight and it does do what I am loking for but they are asking $695. Is it worth the money? How many miles have you driven using the tune? Is your oil any cleaner with the EGR closed? Appreciate the info as I just got my CDI and would like to close up the EGR before I start putting some serious miles on.

Regards,
Ron
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Old Jul 16, 2018 | 09:05 PM
  #4  
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2005 E320 CDI
I was just looking around on tunes and came across Rocket Chip. Has anyone used this tune and how are your results? Di you have to take the car to them?

Thanks
Ron
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Old Jul 16, 2018 | 09:45 PM
  #5  
Micah / AF1 Rac's Avatar
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From: McDade, Texas
W211 e320 CDI
Do not do any cheap BS like spoofing fuel pressure regulator into allowing 30,000 psi injection pressure. I’ve had my current version of GDE in for over 100,000 miles, actually been running a reflash since about 90k miles, maybe 80k. EGR has been gone since then and totally removed along with a host of other mods for last 80-90k miles. $695 is a good enough deal for me, I charge folks a lot more than that for some of the dyno work I do for a living. If you peruse the performance related threads mine is the black W211 with no cat, hand build turbo back exhaust, and side pipes exiting rear bumper, just to be unique I guess. I’m also running a slightly larger intercooler, OM648 truck manifold with no swirl valves etc. GDE is just a OBDII flash tool and a full power map which if car is suitable modified makes zero detectable smoke, gets amazing actual fuel economy and makes a ton of torque. This winter while the car is down for a major service it will be apart again and I’ll take some more pics. Thinking of upping compressor wheel size and bit more intercooler.

The GDE flash is a very good starting point for basic mods, I’ve seen no drawbacks unlike friends who have gone for power by running MUCH higher injection pressures. My GDE flash file is limited to 23,650 psi max at rail. This is only 650 psi more pressure than stock.
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Old Jul 16, 2018 | 11:17 PM
  #6  
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2005 E320 CDI
Originally Posted by Micah / AF1 Rac
Do not do any cheap BS like spoofing fuel pressure regulator into allowing 30,000 psi injection pressure. I’ve had my current version of GDE in for over 100,000 miles, actually been running a reflash since about 90k miles, maybe 80k. EGR has been gone since then and totally removed along with a host of other mods for last 80-90k miles. $695 is a good enough deal for me, I charge folks a lot more than that for some of the dyno work I do for a living. If you peruse the performance related threads mine is the black W211 with no cat, hand build turbo back exhaust, and side pipes exiting rear bumper, just to be unique I guess. I’m also running a slightly larger intercooler, OM648 truck manifold with no swirl valves etc. GDE is just a OBDII flash tool and a full power map which if car is suitable modified makes zero detectable smoke, gets amazing actual fuel economy and makes a ton of torque. This winter while the car is down for a major service it will be apart again and I’ll take some more pics. Thinking of upping compressor wheel size and bit more intercooler.

The GDE flash is a very good starting point for basic mods, I’ve seen no drawbacks unlike friends who have gone for power by running MUCH higher injection pressures. My GDE flash file is limited to 23,650 psi max at rail. This is only 650 psi more pressure than stock.

Thanks for the info. Sounds like GDE is a safe way to go. I like the idea of completely removing the EGR. Did you fab something up or does someone offer a kit to block it off once it is electronically removed?

Regards,
Ron
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Old Jul 16, 2018 | 11:54 PM
  #7  
Micah / AF1 Rac's Avatar
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From: McDade, Texas
W211 e320 CDI
All custom fabrication, nobody makes off the shelf parts I’ve found for these motors, not saying they are not out there, just I have not seen them. The only modified stock part I’m in love with is the semi stock airbox and stock air filter on the intake side. Ridding the car of EGR is as simple as turning it off in the reflash, or as complex as my manifold. Recirculated exhaust gas passes THROUGH the rear of the cylinder head when enabled...didn’t like that or the carbon buildup inside my manifold and runners, not allowing crankcase ventilation to inlet side of turbocharger and not allowing EGR really cleans this up. One of the next steps is a new water/methanol strategy when I get around to winter and new AEM 5 gallon system with dual nozzles added, one before and one after intake air temp sender. No more 55C boost limiting for me...
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Old Jul 17, 2018 | 12:46 AM
  #8  
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2006 E320 CDI
Originally Posted by Micah / AF1 Rac
Do not do any cheap BS like spoofing fuel pressure regulator into allowing 30,000 psi injection pressure. I’ve had my current version of GDE in for over 100,000 miles, actually been running a reflash since about 90k miles, maybe 80k. EGR has been gone since then and totally removed along with a host of other mods for last 80-90k miles. $695 is a good enough deal for me, I charge folks a lot more than that for some of the dyno work I do for a living. If you peruse the performance related threads mine is the black W211 with no cat, hand build turbo back exhaust, and side pipes exiting rear bumper, just to be unique I guess. I’m also running a slightly larger intercooler, OM648 truck manifold with no swirl valves etc. GDE is just a OBDII flash tool and a full power map which if car is suitable modified makes zero detectable smoke, gets amazing actual fuel economy and makes a ton of torque. This winter while the car is down for a major service it will be apart again and I’ll take some more pics. Thinking of upping compressor wheel size and bit more intercooler.

The GDE flash is a very good starting point for basic mods, I’ve seen no drawbacks unlike friends who have gone for power by running MUCH higher injection pressures. My GDE flash file is limited to 23,650 psi max at rail. This is only 650 psi more pressure than stock.
I'm definitely planning on the GDE tune in the coming months.
Great info!

Mike
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Old Mar 15, 2019 | 10:04 AM
  #9  
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2005 E320 CDI
I just got the Rocketchip RC2 and it is spectacular. Jeff really knows his stuff and is a MB owner & enthusiast. Definitely the way to go in my opinion.
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Old Mar 17, 2019 | 05:04 PM
  #10  
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2006 E320 CDI
^^^^
Good to know!

Mike
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Old Jun 17, 2019 | 04:15 PM
  #11  
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06 E320 CDI
Hi folks, I had a question lets say when I flash the GDE tune and it deletes the EGR would my emissions would be affected? Will I be able to still pass emissions?
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Old Jun 19, 2019 | 04:12 AM
  #12  
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From: Netherlands
W211 E320 CDI Sportpackage With Carlsson CD32 Chip 2004
Hi guys

I'm trying to remap the om648 320 CDI. Goal is 580 nm en 240 bhp. Anyone has a modded file for the edc 16c2?

I use kess v2 to read write on bios. Anyone some experience with customizing this map?

I have the original file. If someone needs it I can post it.

Greetsz
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Old Aug 5, 2019 | 09:42 AM
  #13  
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E320 CDI
Hello I'm getting the Malone Tune done tomorrow at a local Malone dealer near me to disable the ERG and Swirl Flap. I will keep you posted on how it goes.
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Old Aug 15, 2019 | 10:30 AM
  #14  
benzslo's Avatar
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From: MN, USA
C43 5.4, ML320CDI, Fords
I work at dealer but buddy works at a indy euro shop and they do some my diesel stuff and do Malone tuning. I've asked him about them since I have 2 diesels and it sounds like it works well. I'll be going with that tune if I ever do it. I've talked with gde and didn't really like what they had to say
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Old Sep 5, 2019 | 10:39 AM
  #15  
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From: chandler arizona
2006 E320CDI
Originally Posted by evan717
I just got the Rocketchip RC2 and it is spectacular. Jeff really knows his stuff and is a MB owner & enthusiast. Definitely the way to go in my opinion.
Do you have any updates on the tune? any issues feedback you can provide us? I am looking for one myself. Thank you.
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Old Sep 5, 2019 | 10:39 AM
  #16  
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From: chandler arizona
2006 E320CDI
Originally Posted by Tony Wimbish
Hello I'm getting the Malone Tune done tomorrow at a local Malone dealer near me to disable the ERG and Swirl Flap. I will keep you posted on how it goes.
Just checking in with you to see how things went with Malone, are you happy with the tune?
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Old Oct 8, 2019 | 11:53 AM
  #17  
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2005 E320 CDI
GDE tune

I just emailed GDE and they are no longer selling tunes. Something about new EPA rules.

Does anyone know if GDE tunes can be purchased second hand? Is there something about the process that makes them vehicle specific? I know they email you a tune file after getting your stock tune sent to them. Not sure if it is tweaked based on your particular stock file.

if Malone tunes are still available it would be great to hear more from others with them. I will do a forum search to see how much has been said in the past. I read a lot of good things about GDE.
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Old Oct 30, 2019 | 09:47 AM
  #18  
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e320 cdi
Originally Posted by Maroc_Specops
Hi guys

I'm trying to remap the om648 320 CDI. Goal is 580 nm en 240 bhp. Anyone has a modded file for the edc 16c2?

I use kess v2 to read write on bios. Anyone some experience with customizing this map?

I have the original file. If someone needs it I can post it.

Greetsz
Hello
I was going to get GDE flash tool, but unfortunately they don't sell it anymore.
I do have 2 cdi and would love to remap my EGR and intake manifold,
Do you think I can use a similar tool in order to remap it?
Thanks
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Old Jan 8, 2020 | 11:34 PM
  #19  
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e320 cdi
I have 2 CDI's as well i love them. i need a nice tune that will make it even a better machine
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Old Jan 11, 2020 | 09:41 AM
  #20  
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2008 gl320cdi
I hope you find one. I have the GDE tune. Probably one of the best things I did for the vehicle.
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Old Jan 11, 2020 | 03:08 PM
  #21  
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e320 cdi
Originally Posted by smiledr996s
I hope you find one. I have the GDE tune. Probably one of the best things I did for the vehicle.
nice can you please give me more info, what does it improve and how do you feel about it overall ? Im interested in an honest opinion
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Old Jan 11, 2020 | 03:25 PM
  #22  
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2008 gl320cdi
It allowed me to remove the dpf which improved the responsiveness of the engine getting rid of the major restriction, which allowed me to use a better protecting oil for the engine. Since no longer having to worry about messing up the dpf. Not to mention the cost to replace.

if I had the urea injection, which I don’t I could remove that as well. It did however also let me turn off the swirl motor so saves the need to repair which seems to be a common failure.

then there is the fact that it also turns off the egr which polluted the intake having the door mix with the oil from the CCV to form a restrictive tar on the intake. I plan in the future remove the egr plumbing completely and have the intake cleaned when I go after the oil cooler seals.

the tune also changes the engine and transmission mapping for better drivability and fuel efficiency.

I am sure there are other benefits but this was the reason I chose it. Enough for me, esp on a cost benefit comparison. It was priceless.
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Old Jan 14, 2020 | 08:13 AM
  #23  
84 GTI's Avatar
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2005 W211 CDI
Originally Posted by smiledr996s
It allowed me to remove the dpf which improved the responsiveness of the engine getting rid of the major restriction, which allowed me to use a better protecting oil for the engine. Since no longer having to worry about messing up the dpf. Not to mention the cost to replace.

if I had the urea injection, which I don’t I could remove that as well. It did however also let me turn off the swirl motor so saves the need to repair which seems to be a common failure.

then there is the fact that it also turns off the egr which polluted the intake having the door mix with the oil from the CCV to form a restrictive tar on the intake. I plan in the future remove the egr plumbing completely and have the intake cleaned when I go after the oil cooler seals.

the tune also changes the engine and transmission mapping for better drivability and fuel efficiency.

I am sure there are other benefits but this was the reason I chose it. Enough for me, esp on a cost benefit comparison. It was priceless.
You have a different engine than the original poster, he has the OM648 and you have the OM642. Also, the GDE tune does nothing to the TCU.
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Old Mar 5, 2020 | 10:00 AM
  #24  
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From: SoCal
2001 CLK 320 & 2010 E350 Coupe
Any updates on the Malone tune or something else?
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Old Apr 19, 2020 | 10:55 AM
  #25  
Harrison Gough's Avatar
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From: Hampshire, United Kingdom
E320 CDI W211
Hi Guys,

Im Looking at getting a tune on the E320 CDI, I was thinking about Putting a bigger Compressor wheel and turbine wheel into it.

What do the stock injectors support? I would love to see 300 HP out of the old girl. (2003 but only 60,000 Miles on)

ive got the Bosch 0445110156 but i cannot for the life of me find any facts!


Thanks in Advance!

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