E-Class (W212) 2010 - 2016: E 350, E 550

Intake Valve Carbon Cleaning ( P2)

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Old 08-06-2022, 02:26 PM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
Intake Valve Carbon Cleaning ( P2)

This is part 2 of original thread : https://mbworld.org/forums/e-class-w...bad-liner.html

I am not very prepared to do this yet actualy but me got itchy handed...

ADD, NOTE : This engine is a DIRECT FUEL INJECTION , not the regular port fuel injection which gets its intake valve sprayed with gasoline.

All sensors/device disconnected , finally.




Make way make way....... Inlet manifold is coming out








Dam..... the aircond compressor wire is tucked inside this pulley bracket and I need to remove this serpentine pulley.













Above , these 2 are intake manifold adapters, sort of





B1 intake adapter removed


Cylinder 1 - Left valve



Cylinder 1, Right side valve





Cylinder 2









Compared to Humble Mechanic Golf R. Me at 36,000 KM or 22.5K miles approx. His carbon soot looks dry, mine look wet.




Will continue tomorrow.....

Last edited by S-Prihadi; 08-09-2022 at 01:56 AM. Reason: add info
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Old 08-06-2022, 03:05 PM
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12 E350 4Matic 13 E350 4Matic AMG Sport
Wow, can't even imagine what mine with 85k miles look like
Old 08-06-2022, 08:02 PM
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MY'14 W212 M276 3.5NA @55kMi
M276/8: oily valve soot buildup...

Did you find oil stored in your intake plenum when you removed it?

It's the amazing PCV swamping our intake with most of the oil that goes missing... catch can should be standard to capture escaping oil.

What's the best way to go to keep intake clean?


Last edited by CaliBenzDriver; 08-06-2022 at 10:11 PM.
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Old 08-06-2022, 10:06 PM
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Great photos @S-Prihadi .

Has anyone photographed intake valves on a 3.5L NA M276? I haven't seen such photos on this site.
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Old 08-07-2022, 12:18 AM
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My experience is, turbo charged cars tend to have a lot more PCV blowoff when they are under boost. I suspect this contributes to the oiliness of those valves.
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Old 08-07-2022, 04:11 AM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
Originally Posted by CaliBenzDriver
Did you find oil stored in your intake plenum when you removed it?

It's the amazing PCV swamping our intake with most of the oil that goes missing... catch can should be standard to capture escaping oil.

What's the best way to go to keep intake clean?

Its dry as in oil mist layer only, not dripping oil like I seen on M276 3.5L when one remove the engine cover air intake combo.





















Totally unlike this video, which is like 75cc liquid oil pouring out of the intake manifold combo engine cover








I ran out of cleaner. I was not geared for cleaning intake yet. Ordering CRC and STP cleaner + small brushes and etc etc.
I got on hand only 1/2 or less bottle of this STP Carb-Injector Cleanr






Managed to get this done on cylinder 1, 10% more to total cleanliness. Damn the valve stem so small ... LOL

Will continue cleaning on Monday or Tueday when the supplies/tools arrive.

The valve is sealing well. When I wet out the cavity, there is no leak to combustion chamber, good thing my new 180 degree boroscope has the resolution
However, at high cylinder pressure any trace of carbon if on the sealing surface can be bad. Will investigate later.


The M276.8 oil vapor separator is actually very good. Aftermarket Oil catch can won't get anything significant as far as oil ......from this engine.
Too much short drive and re-shuffling parking position, high mumidity and approx 25,000KM out of the 36,000KM was driven too "soft" by my driver and first* owner ( 0 to 10,000KM ) is what causing this probably.
Also the first owner when she tried to sell the car thru a showroom, there was a period where the engine oil was up to 457 days old or 15 months.


Above is when I was trying to see how many Engine Computer Module days I have disconnected the ECM. At the same time I can track the oil changes of first owner which was part of the 3 years MB Indonesa freebie.

I will be doing strict 6-8 months oil change from now on, no more up to 1 year.
This will help keep oil more virgin and hopefully less deposit on the intake valve.

As for fuel quality, I can't comment on the only 98 RON available, by state owned Pertamina.
Of late, Shell V-Power Nitro+ is already available, but only in Jakarta city and not anywhere else, so if I run to Bali, it has to be back to Pertamax Turbo 98 RON, state owned brand.

My car is actually 95RON by fuel tank cap sticker, in 2014 there was no 98RON fuel......yet.











Last edited by S-Prihadi; 08-07-2022 at 04:20 AM. Reason: add info
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Old 08-07-2022, 04:22 AM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
Originally Posted by Left Coast Geek
My experience is, turbo charged cars tend to have a lot more PCV blowoff when they are under boost. I suspect this contributes to the oiliness of those valves.
Would be... 0.8 BAR extra
Old 08-07-2022, 12:26 PM
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Great job on the valve cleaning. Can you summarize in a few words, the precise cleaning process? What tool and chemical did you use?

Just a short summary. Thanks!
Old 08-07-2022, 12:54 PM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
In the order of effectivity


Item 5 is good to clean the valve stem hidden side.
I use compressed air a lot too.

Item 2 is a knitting hook ( crochet ) I use as a handle for scotch brite very fine version



Item 4 is a cellphone pry bar set. I use it as mini scraper. Where the valve region does not seal anything, I do not hesitate to use metal on it.
https://shopee.co.id/OPENING-TOOL-JA...230.2616009785


==========================

I ordered these brushes and I did not know it is so small in real life.... LOL. Straw brushes, good for beer machine or coffe machine. Won't even try, too small and brush too soft.



===============================


I am still waiting for :
01. Tweezer. Straight and Bent one. To be able to use the scotch-bride pad item 2 with better aiming.

02. Suitable brush like Humble Mechanic uses. I will use a musical instrument mouthpiece brush. I have ordered below.




This is his video : I copy his method but want to improvise

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Old 08-08-2022, 06:11 AM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
01. One locking tweezer arrived. Dental one, bent version. I Cut small Scotch Brite very fine pad and clean slowly.













I could not find straight version with lock.
Anyway I have ordered again, but non locking, longer ones, 18cm and 20cm straight version



======================


02. CRC - arrived and being tested. No significant dissolving power over the cheapo STP. However I intend to use this with engine running and when manual valve cleaning is done.



03. CRC #2 , arrived. Tested too. Same-same, so significant dissolving power over cheapo STP.






04. I got bamboo chopstick from fast food. This is also not bad as a safe "pusher" rod.




Patience, elbow grease and delicate* fingers ( *not mine ) is required to get better result. Try 1 was yesterday. Try 2 is today.








I am short at 167cm. So me gotta lay on my tummy by LEFT side wheel fender to get proper reach to cylinder 1.
Used my wife yoga pad...LOL.

Yoga thin foam pad folded to get 4 layers ...ha ha ha





Imagine I am on a beach somewhere....




Last edited by S-Prihadi; 08-08-2022 at 06:13 AM.
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Old 08-08-2022, 07:51 AM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
More elbow grease......
This time I use the o-ring picker tool to drive the sccothbrite pad, the semi hook one circled in cyan/green.
I also ordered the 24cm version, again 16cm is too short and very tiring to the fingers.





These outer perimeter is a bi-etch to clean. Can't see while working.
Try 2.0 vs 2.1 is trying to clean the outer perimeter.
Lucky I already have a very good dental mirror for scuba tanks thread and inner shoulder inspection...yeahhhh.



Valve seal




The hidden stem side is also difficult to clean. Will figure it out soon




The mirror I got is double sided, Korean made, brand is Osung . Very nice high resolution unit.
https://www.osung.co.kr/company/2020_osung_en.pdf page pdf 11, model DMDSS4.
Handle sold separately.




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Old 08-08-2022, 09:24 AM
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You sir, just moved up a few dozen notches in "legend status" for taking this on! Impressive, to say the least!

I've had a few of the VW 2.0t engines over the last dozen years or so. Notorious for the carbon. The way it's cleaned is with a walnut blaster. Basically a sand blaster machine but with walnut chips instead - hard enough to get the carbon off and not damage the metal. Costs about $1k on the 2.0t on average via the indi world. I'm not sure what it would cost for a 212, probably $1k plus a kidney
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Old 08-08-2022, 10:05 AM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
Stage 2.2

How to clean the unseen side of the valve stem.
Need a 3rd hand to position the string. Since I am above the valve, the string keep going up to valve stem seal . At least I tried



Result ain't bad. I wish my 2nd small mirror is smaller.


The small one is already SMALL





Back to the locking dental tweezer but this time the scotch-brite size I reduce, so that it can squeeze better into tight area.



I can also clean the valve stem seal area with small size scotch-brite pad





Very minor improvement on the stubborn carbon at the outer perimeter between 2.1 vs 2.2. I think 2.2 is about as far as I want to go.




Reference. Cylinder 1 but the LEFT valve.




nc211,
Yes I read a lot on the walnut, but Indonesia has no wallnut shell, aside no one has the blaster.
At one point I was thinking to DIY using padi, raw rice.... but at higher pressure like 150 psi.
However me never try venturi effect for sucking grinded down rice/padi or any sort of "abressive", so manual fun for now.
I take my sweet time, at best 1 cylinder a day if all tools/cleaner arrived.







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Old 08-08-2022, 10:13 AM
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Still 2.2

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Old 08-08-2022, 12:10 PM
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@S-Prihadi great work. How long do you estimate it will take you to clean all 12 intake valves?
Old 08-08-2022, 12:13 PM
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Same...











Tumbler flap pivot bolt snapped

​​​​​​​Luckily was able to extract.

Cant seem to source one locally at the dealerships and the online offerings take weeks to arrive.



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Old 08-08-2022, 12:28 PM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
Originally Posted by chassis
@S-Prihadi great work. How long do you estimate it will take you to clean all 12 intake valves?
Me, I do things very slow hahaha.
I think if someone wants to do it and all tools + cleaner ready. 1.5 hours per cylinder is enough.

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Old 08-08-2022, 12:30 PM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
Retna,
Any photos when it was ditry , the valves ?
Share your cleaning method too please.
Awesome, so clean ur valves are
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Old 08-08-2022, 01:01 PM
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2000 E430 Sport
M273 engine.

Premium Shell gas only,

No pour in cleaners ever used.

98000 miles:






I copied this guy...


Instead of an air compressor / towels, I used a shop vac.

Way less mess. Barely had to agitate with a toothbrush. Carbon melted off. Those little brushes he used leave scratches.

Rotated the engine by hand to open the last two valves.

Caution: Wear gloves / protection and either a mask or work outdoors because these chemicals are strong!

First time I thought I could get by in the garage with the door cracked but soon realized that the beautiful colors coming out of the intake were all in my mind.

The star of the show is the BG intake cleaner.

Best supporting actor is the aerospace lint free wipes.

Literally scrubbed with no residue or lint left behind.

Rinse with brake cleaner.

Spotless after vacuum.

Copied this guy for the intake manifold cleaning.


Instead of super clean I used this...

Attached Files
File Type: zip
Photos-001.zip (15.57 MB, 7 views)

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Old 08-08-2022, 04:07 PM
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Following up.


For what AGA charges the bolt should be included - but I digress.

In case the pivot bolt breaks I found what may be a solution:

https://www.slkworld.com/threads/tum...-p2004.558548/

18-8 Stainless Steel Shoulder Screw
8 mm Shoulder Diameter, 8 mm Shoulder Length, M6 x 1 mm Thread
90265A148

https://www.mcmaster.com/catalog/128/3396/

Bolt should arrive tomorrow so we shall see. Fingers crossed.




















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Old 08-09-2022, 02:11 AM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
Retna,

Your engine is M273 which is a port fuel injection , no wonder the intake valve in its dirty state is a very clean one

For a while I thought yours is M276 a direct injection too, like mine and I was so happy to see the BG cleaner able to clean stubborn cooked carbon on GDI valve that easy.

Anyway BG was many years ago came to Indonesian market, but now its product is not popular.
I can not get the cleaner you are using, that is not sold in Indonesia. That I think its the strongest one, the Platinum.
https://www.bgprod.com/catalog/gasol.../#bg-product-2





I can only get these 2 :
https://www.bgprod.com/catalog/gasol...valve-cleaner/



and this : https://www.bgprod.com/catalog/gasol...amber-cleaner/




A port fuel injection engine like M273, its intake valve is fueled sprayed at all times. That is why your carbon or oil trace is NOT at the intake valves, but at the intake tunnel only.
However that Shell seems a very good fuel with powerful detergent..... nice.



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Old 08-09-2022, 02:22 AM
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I dunno, but I think I would only attempt valve cleaning like this if the heads were off the engine, and I could use a media blaster like walnut shell or whatever, then wash everything thoroughly before reassembly.

I figure if at least once a month, I put my E350 in 'sport' mode, and wind it out for a half hour or so of fun driving on an empty road, that should burn off at least some of the crud. the couple local Mercedes indie mechanics I trust are telling me, they just aren't seeing much of any carbonization problems in E350 M276 non-turbos, and they have customers with 250K mile cars. i do suspect s-prihadi's island driving contributes a lot, since on an island its a ton of very short trips with no real high speed driving at all.
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Old 08-09-2022, 02:42 AM
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MY'14 W212 M276 3.5NA @55kMi
built-up oil deposit...

To keep valves clean they just need to keep engine oil out of the intake track!

Toyota is known to use a second injector to spray clean their intake valves. With reliable quality additional parts are no problem. ✌️
Old 08-09-2022, 02:44 AM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
Yes LCG, probably as you mentioned.

I try to do Italian Tune Up once a week, if I do not use my car. Only 27KM max run though.
In Jakarta city, my average speed been a poor 20KM/H or 12.5 MPH and that represent 80% of those 36,000KM.
Only when I do Jakarta-Bali-Jakarta run, it get proper speed 50% of the time or when I bring it to the track.

Being a turbo-charged add more burden to the oil, that is guaranteed.

MB been known to be the least effected by GDI carbon nightmare compared to early Audi/VW and BMW and most other GDI engines.
However, owners only seek or do intake valve cleaning when they already have misfire and etc etc.
Me, I am itchy handed and highly preventive in the way I maintain my car

No one will pay to remove M276 3.0 turbo aftercooler just to be able to spin crankshaft to use boroscope via spark plug bore to see an opened valve intake,
so that the dirt of the back of the valve will be seen. Me, itchy handed... LOL

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Old 08-09-2022, 02:51 AM
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2014 - W212 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
Originally Posted by CaliBenzDriver
To keep valves clean they just need to keep engine oil out of the intake track!

Toyota is known to use a second injector to spray clean their intake valves. With reliable quality additional parts are no problem. ✌️
Yep, port FI and GDI combo....


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