2002 G500 build/ restoration/ conversion photo thread




















Basically I take the original window switch trim and I integrate the new window switch trim into it.
I am using 3M plastic 2 part glue to glue two pieces together and then with a little bit of bondo to smooth out the face, primer and paint.
The trim pieces will be painted im gloss black, but in the last photo I used some paint I already had mixed up to just give it a test coat to see any imperfections and how everything looks when it's glossy. Trim piece will get sanded and painted with black paint.
Last edited by Kobzarhomes; Jan 18, 2018 at 11:51 PM.
The Best of Mercedes & AMG




Using 3M 2K panel adhesive.
Once everything dries, I will bondo the front to smooth it out, prime it and paint it gloss black.
Last edited by Kobzarhomes; Jan 19, 2018 at 11:37 PM.




Sprayed some cavity wax inside the taillight area. I figured why not? can't hurt ...
Last edited by Kobzarhomes; Feb 4, 2018 at 12:21 AM.








Waiting for the dash to be completed and I will start to re-assemble the interior. By summer it will be completed for sure.




New rear door strut.
New hinge seals.
Pulled parking sensor and blind spot detector wiring into the cabin. I will wrap the wiring with some more tape once everything is plugged in into the devices and where it's supposed to be.
Last edited by Kobzarhomes; Feb 5, 2018 at 11:32 PM.




Very often in order to do some repairs under or behind the dash, will not require dash removal... Honestly, I would not do it unless YOU HAVE TO. Its not as simple as I originally though. The biggest headache was disconnecting vents that blow on the windshield. I realized that the top vent that blows on to the windshield was connected to the main vent thats behind the radio with a screw. So in order to remove the dash with all the vents together, you have to unscrew the steering column from its bracket, then detach the steering column bracket from the firewall, because the top vent goes under the steering column bracket and is held to the firewall using steering wheel column bracket bolts...
When I will be putting the dash back together, I will first install the windshield vents, re-attach the steering column bracket bracket back to the firewall and then install the dash. I don't see a need to use screws to hold vents together to each other.... thats the plan at least, we will see how it all goes when time comes ))
I have an issue with the driver side stuck on blowing cold air, I have done the "flap reset" function and no luck. Through research I found out that the AC unit is almost, if not the same as the w203 and that another option is to clean out the Heater Duo Valve but after looking through the visibly accessible areas under the hood I was not able to locate it so I don't know if it may also be behind the dash. Not being able to locate on has made me jump to the conclusion that he next thing to look at is the actuator flaps...are those accessible without dash removal?




Good luck



