W211 AMG Discuss the W211 AMG's such as the E55 and the E63

So my tech did a "new" dual HE CLS55 build... come on in please

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Old Nov 5, 2014 | 07:56 PM
  #1  
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CLS55 AMG
So my tech did a "new" dual HE CLS55 build... come on in please

Heya guys, long time no see. Since I got some spare cash recently, I had a
nice shop back home manufacture me an 85mm supercharged pulley. I
went with something that far exceeds any of the pulleys offered on the
market (trust me ive suffered enough)

While waiting for the pulley we discussed with my tech a way to cool down
my car effectively (we race up to 200mph in my country ). As I had
already purchased an aftermarket HE we thought of using both this and my
old one. I gave my tech all the threads here, and he finally told me he had
build an easier and cheaper setup than anything hed seen on here!

So I've got some data logs and a nice little vid for you guys. If you think he
has actually achieved something good, then ill get him to detail all the pics
and the build process so I can share it for other fellow members to see.
If not, then well ill demand my cash back


Im attaching a data log done in 40F weather just now with one
passenger in the car and 2/3rds tank of 100octane fuel.


Data log is for a run from 20mph to 195mph


Mods:
85mm Supercharger Pulley (own make)
Belt Wrap Kit
Eurocharged TCU
Aggressive 100ron Jerry tune
No secondary cats
Ported headers (otherwise stock)
Ported supercharger air intakes (or something like that)
Dual HEs.... one OEM, one Eurocharged
3rd Gen Bosch IC pump




Im also attaching a vid of my car doing a smaller run with just me filming.



Any input would be appreciated, as there are far more knowledgeable tuners here than me (first project )
Attached Thumbnails So my tech did a "new" dual HE CLS55 build... come on in please-datalog.jpg  

Last edited by 0700700; Nov 5, 2014 at 08:32 PM.
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Old Nov 5, 2014 | 09:03 PM
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Why is your traction control going crazy ? I don't get that
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Old Nov 5, 2014 | 09:23 PM
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Originally Posted by AMG E Power
Why is your traction control going crazy ? I don't get that

I hope that was a joke
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Old Nov 5, 2014 | 09:43 PM
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I dunno, I'm new around here, but I don't see any benefits of your two heat exchanger system on your IAT's versus a person with a tank and one HE. How / where are the heat exchangers mounted? Are they in succession with one pump running the coolant through them both?
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Old Nov 5, 2014 | 10:04 PM
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Originally Posted by Hammer Down
I hope that was a joke


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Old Nov 5, 2014 | 10:20 PM
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Originally Posted by AMG E Power
Why is your traction control going crazy ? I don't get that
What are you looking at? I didn't see the light come on once.
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Old Nov 6, 2014 | 12:19 AM
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Lol I meant not coming on
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Old Nov 6, 2014 | 12:30 AM
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Air intake temp still going up to 66'c so a lot of timing still being pulled.. Check for a data log of someone with just a "regular" HE upgrade setup and see what temps they getting.
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Old Nov 6, 2014 | 06:23 AM
  #9  
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Originally Posted by AMG E Power
Why is your traction control going crazy ? I don't get that
Im using some sticky 295s which were properly warmed up prior to my testing

Originally Posted by 02C32guy
I dunno, I'm new around here, but I don't see any benefits of your two heat exchanger system on your IAT's versus a person with a tank and one HE. How / where are the heat exchangers mounted? Are they in succession with one pump running the coolant through them both?
The two HEs are mounted on top of one another, for which we had to re-wire some of the lines for the hydraulic system. They are in succession and one pump is pumping through both. We are discussing using two pumps in a push pull configuration


Originally Posted by C32owner
Air intake temp still going up to 66'c so a lot of timing still being pulled.. Check for a data log of someone with just a "regular" HE upgrade setup and see what temps they getting.
Im attaching an old data-log of a long pull in 4th gear form about 50-170mph using just the Eurocharged HE and same mods. For a much shorter run the AITs shot to a significantly less friendly temperature. This is why I thought I had made significant progress on the car The vid is also with the old setup, and I think it was significantly slower in the topend



So what you guys think, is it performing well enough for the limited mods I have, or are temps still an issue?
Attached Thumbnails So my tech did a "new" dual HE CLS55 build... come on in please-capture.jpg  

Last edited by 0700700; Nov 6, 2014 at 06:31 AM.
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Old Nov 6, 2014 | 09:14 AM
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Originally Posted by C32owner
Air intake temp still going up to 66'c so a lot of timing still being pulled.. Check for a data log of someone with just a "regular" HE upgrade setup and see what temps they getting.
Timing seems to stay pretty steady?

Is it you lifting at around 25 seconds in, or is the car actually slightly closing the throttle?
Did you log speed? (if you can log time vs speed, then you have a pretty easy way of comparing runs.) I guess you can convert from rpm and gear.
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Old Nov 6, 2014 | 10:27 AM
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for running an extra H/E and only dropping 16 degrees F at peak, I don't see the use. I would remove that extra weight and install either an in bay tank, or a trunk tank and run it again.
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Old Nov 6, 2014 | 11:00 AM
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More heatexchanger is always good. You can always (and probably should) combine this with a split off extra tank.

BTW, I suspect having the heatexchangers in parallel should give you best cooling, and I don't think a second pump will do much.
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Old Nov 6, 2014 | 12:48 PM
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Let's see some pics of this setup!
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Old Nov 6, 2014 | 01:07 PM
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post some pictures
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Old Nov 6, 2014 | 02:39 PM
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What they said, would like to see the layout of the setup.
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Old Nov 6, 2014 | 07:32 PM
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Originally Posted by uraberg
More heatexchanger is always good. You can always (and probably should) combine this with a split off extra tank.
This ^^^^^

I had an EC front HE w/ Meziere pump, a Cobra HE under my trunk, a 3.5 gal trunk tank with Rule2000 pump AND 1.5 gal water/meth tank in the trunk w/ dual nozzles
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Old Nov 10, 2014 | 06:46 PM
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Originally Posted by uraberg
Timing seems to stay pretty steady?

Is it you lifting at around 25 seconds in, or is the car actually slightly closing the throttle?
Did you log speed? (if you can log time vs speed, then you have a pretty easy way of comparing runs.) I guess you can convert from rpm and gear.
No, I didn't. This was with just one HE. Its correlated with high IATs... The car was a bit of a dog at high speeds previously.

Originally Posted by uraberg
More heatexchanger is always good. You can always (and probably should) combine this with a split off extra tank.

BTW, I suspect having the heatexchangers in parallel should give you best cooling, and I don't think a second pump will do much.
My SA also thinks a second pump is redundant in this setup. But I told him I wanna try both setups


Originally Posted by Denroll
Let's see some pics of this setup!
Ditto! This weekend we're taking the car apart to clean up the install and I will personally take some nice piccies
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Old Nov 11, 2014 | 04:06 PM
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Second pump would help, especially if you already have it.

Running the exchangers in parallel would give the highest flow, although more coolant will flow through whichever exchanger has the least resistance, so effectively you may end up with only slightly better than one exchanger. Because of that, I think running them in series would be better (Renntech additional exchanger does it that way).
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Old Nov 11, 2014 | 09:42 PM
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Originally Posted by JoeNobody
Second pump would help, especially if you already have it.

Running the exchangers in parallel would give the highest flow, although more coolant will flow through whichever exchanger has the least resistance, so effectively you may end up with only slightly better than one exchanger. Because of that, I think running them in series would be better (Renntech additional exchanger does it that way).
Reason why my tech doesn't want to use two pumps is because they have a slightly different flow rate. CM30 has a around 30cfm from what I remember and the stock third gen Bosch (i.e. OEM) pump has around 33. I sometimes think whether I really got a grasp of the difference between parallel setups and series, but once I get the car up on jacks ill take some pics for further comments!
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Old Nov 12, 2014 | 03:01 AM
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Originally Posted by JoeNobody
Second pump would help, especially if you already have it.

Running the exchangers in parallel would give the highest flow, although more coolant will flow through whichever exchanger has the least resistance, so effectively you may end up with only slightly better than one exchanger. Because of that, I think running them in series would be better (Renntech additional exchanger does it that way).
Thanks for posting but I have never seen the Renntech additional heat exchanger before(interesting). If you have a pic can you post it. Mercedes also runs this set-up with the S55. From my personal experience was a great set-up. Never had a cooling issue, always wonder why it was never used on the E55? May no room for it?
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Old Nov 12, 2014 | 03:23 AM
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Originally Posted by RedBullJnky
This ^^^^^

I had an EC front HE w/ Meziere pump, a Cobra HE under my trunk, a 3.5 gal trunk tank with Rule2000 pump AND 1.5 gal water/meth tank in the trunk w/ dual nozzles

So, lemme get this straight, you have NO cooling?
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Old Nov 12, 2014 | 12:22 PM
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Originally Posted by HeissRod
What are you looking at? I didn't see the light come on once.
word
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Old Nov 12, 2014 | 01:47 PM
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Originally Posted by viper04
Thanks for posting but I have never seen the Renntech additional heat exchanger before(interesting). If you have a pic can you post it. Mercedes also runs this set-up with the S55. From my personal experience was a great set-up. Never had a cooling issue, always wonder why it was never used on the E55? May no room for it?

can see it here https://mbworld.org/forums/w211-amg/...installed.html
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Old Nov 12, 2014 | 01:54 PM
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Pics of this car would be nice!
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Old Nov 12, 2014 | 01:57 PM
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Originally Posted by 0700700
Reason why my tech doesn't want to use two pumps is because they have a slightly different flow rate. CM30 has a around 30cfm from what I remember and the stock third gen Bosch (i.e. OEM) pump has around 33. I sometimes think whether I really got a grasp of the difference between parallel setups and series, but once I get the car up on jacks ill take some pics for further comments!
CM30 pump isn't what it's cracked up to be. The quoted flow rate is only with zero flow resistance, and when used in high resistance system (such as an intercooler), it's flow rate plummets. Lingenfelter did a lot of testing with various pumps and the CM30 was dead last (even worse than the factory Bosch 010 pump).
https://mbworld.org/forums/m275-v12-...ml#post5836390


But with that said, running both pumps in series would still be better than a single pump. The difference in flow rates between the pumps won't matter, since neither pump will produce the full rated flow.
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