!!! ATTENTION !!!! - FUEL LEAK ISSUE HAS BEEN SETTLED BY DAIMLER-BENZ... 2014.12.23
I was pouring over this thread and my 03/04 e55 has had a repair done in 2008 as a recall according to my VMI for the fuel filter module(pic of invoice included). I assume this is for the leaking problems many of you experience.
That being said, it says on my VMI under service packages FUEL TANK with code 47001(pic attached as well).
Does this mean I am entitled to the fuel tank replacement along with all relative components even though I smell no fuel and have no visible leaks?
Based on what Ive gathered from this thread they basically replaced the bare minimum but should have done the full tank etc....
Any Insight would be greatly appreciated!

-Mike
I just had a good experience at MB of Rocklin, CA. (Sacramento suburb)
They were able to source everything for my E55 in the same week. They had the tanks shipped from the east coast, completely assembled with new sending units and fuel pumps ready to go. I'm about an hour away from the dealer, so my scheduling is a bit rough, but I was able to drop off the car on Monday morning and it was complete and ready for pickup on Thursday around 11am.
I just talked to my service advisor to make sure they replaced everything and he confirmed that they have and - and this is the good news - the parts for the E55 aren't currently on backorder. Still several available nationwide.
Now is a good time to get this work done!
Edit: Forgot - the only questionable thing was that they tried to quote me $1,400 to change the two motor mounts and the trans mount. Yeah, no thanks.
Last edited by NDizzle; Oct 9, 2015 at 11:47 AM. Reason: f
These are the instructions from Mercedes themselves and are part of their settlement with NHTSB!!!!
If you only got part of the fix, then just know that your dealer did not follow the instructions, and your problem will only come back after the other components eventually fail.
I officially apologize to you JoeNobody. So this way the whole issue is taken care of and hopefully we won't ever have to deal with it ever again (although so far the smell didn't come back)!!!
I officially apologize to you JoeNobody. So this way the whole issue is taken care of and hopefully we won't ever have to deal with it ever again (although so far the smell didn't come back)!!!
The fuel filter clogs on the driver side, and the plastic starts to crack under the backpressure. Eventually it takes out the internal sensor and leaks up into the "catch" on top of the tank so it doesn't drip down on to the exhaust. CAUSE: defective and inferior plastic housing of the filter sender.
The passenger side fuel pumps fail either through strain (clogged filter on other side) and/or defective plastic. The pumps will draw more power than normal, melt the electrical connector, and fuel comes up through the plug.
There may be other leak issues related to the inferior plastic housings from VDO.
The tank itself doesn't have any real issues. They have to drop the exhaust on the CLS in order to change it, and frankly, I don't trust a dealer enough to let them do that much work to my car.
The sealing rings on the tank itself are INSANELY tight, and if you ever see the tool used to lock it and the rubber seals themselves (I have one of the real claw tools), then you'll agree that it doesn't leak from the metal tank itself when tightened properly. The dealer didn't tighten mine properly, fyi.
No reason not to change the tank though, if you just want it changed. Clean tank = cleaner filter = happier fuel pumps = less likely this whole **** storm will come about again.
The fuel filter clogs on the driver side, and the plastic starts to crack under the backpressure. Eventually it takes out the internal sensor and leaks up into the "catch" on top of the tank so it doesn't drip down on to the exhaust. CAUSE: defective and inferior plastic housing of the filter sender.
The passenger side fuel pumps fail either through strain (clogged filter on other side) and/or defective plastic. The pumps will draw more power than normal, melt the electrical connector, and fuel comes up through the plug.
There may be other leak issues related to the inferior plastic housings from VDO.
The tank itself doesn't have any real issues. They have to drop the exhaust on the CLS in order to change it, and frankly, I don't trust a dealer enough to let them do that much work to my car.
The sealing rings on the tank itself are INSANELY tight, and if you ever see the tool used to lock it and the rubber seals themselves (I have one of the real claw tools), then you'll agree that it doesn't leak from the metal tank itself when tightened properly. The dealer didn't tighten mine properly, fyi.
No reason not to change the tank though, if you just want it changed. Clean tank = cleaner filter = happier fuel pumps = less likely this whole **** storm will come about again.
The Best of Mercedes & AMG
When in doubt, make them change the tank. It's gasoline.





While it's a U.S. version E55, it has spent most of it days in Germany and has never had ethanol laced gasoline in it. As far as I can determine, the fuel leak problems associated with U.S. based autos are nonexistent in Germany. I am of the belief that the original plastics and seals, including the tank are possibly reacting to the ethanol in the fuel. I am also a great believer in the regular use of high quality fuel system cleaners such as Techron or LiquiMoly which also eliminate carbon buildup.
Just my $.02
The bottom of the tank could be plastic. It still had some gas in there, and I wasn't going that deep.
Could be aftermarket I suppose. If you want pictures, I can get around to it this weekend.
Are you saying that your plastic seal rings for the fuel pump/sender unit are connecting from plastic to plastic on your tanks?
The bottom of the tank could be plastic. It still had some gas in there, and I wasn't going that deep.
Could be aftermarket I suppose. If you want pictures, I can get around to it this weekend.
Are you saying that your plastic seal rings for the fuel pump/sender unit are connecting from plastic to plastic on your tanks?
- Fill your tank up to the brim
- drive up and down the steepest hills around you (or drive like a loon and get some high lateral g-forces)
- pull up on the rear seat then remove the access covers for both driver and passenger side
- Inspect for leaking fuel or fumes.
- If you see fuel, take some photos, and schedule an appointment with Mercedes dealer.
Contrary to Mercedes absurd claim, the problem is far more widespread than "1% of possible vehicles"
Last time I dropped off my car at this MB dealership. How in the world can you damage a customer's car and think you can get away with it?
I got my car back from the dealer and the driver dynamic seat was leaking from the thigh cushion (probably caused by a heavy mechanic dropping his *** onto the seat). I didn't notice until a few days later when the seat was hissing and then I found a dynamic seat malfunction code that first appeared while the dealer had the car.
How they messed up that much stuff on your car is definitely bothersome. I would contact the service advisor at the dealer, and if they're not helpful then write a letter to MB corporate and see what they say.
My car was in the first shop for 12 days for a repair. They didn't fix it correctly and I went to them because my car was so low that it basically sat on the street (there is another thread about this) and it turned out I needed new AIRmatic struts which they put it. It took them a total of 3.5 weeks to begin with. The result was that the suspension was stiff like a brick and they ****ed up my front alignment (steering wheel was 30 degree to the right while driving straight). How if you work on the rear stuff? And the power folding mirror was the third thing. Then it took me 2 weeks to get the SA manager on the phone because my SA never returned any phone call. So he wanted to make it right. The tank issue looks solved. The mirror they couldn't order (of course not its a non-US option). So I the customer have to order it again from Germany. They didn't want to cover it. It took us 2 hours of fighting with these idiots. All they did was giving us a credit for s future service in the amount of the mirror. And I have to do the work myself too. The suspension is still stiff and the steering wheel is still not straight.
We think we need to escalate the whole incident to MBUSA but what do they do? Take the complaint and stuff it in a box probably.






