Oil cooler @ filter housing; Leaking
I haven't had the chance to check with dealership yet, but was wondering if their is a replacement gasket available? My experience has been the dealership rips you off by only offering the entire unit, and never really offers replacement gaskets, or anything. Problem is starting to get worse, so I need to get this taken care of. Worried about slipping the belt with oil on it, or completely blowing the gasket...
I haven't had the chance to check with dealership yet, but was wondering if their is a replacement gasket available? My experience has been the dealership rips you off by only offering the entire unit, and never really offers replacement gaskets, or anything. Problem is starting to get worse, so I need to get this taken care of. Worried about slipping the belt with oil on it, or completely blowing the gasket...
It's a water/oil cooler, and a fairly expensive, AMG-specific part. Had to have mine replaced, and my indy doing the repair had to source one from Germany.
I still have the old one, so if you need any pics of any specific angles, let me know and I'll snap some.
https://mbworld.org/forums/c36-amg-c...il-cooler.html
It can be fixed for less than you think, yet expensive for what your actually replacing. $25 rubber O ring more or less
Here's the thread that I started and I think it links you to page above:
https://mbworld.org/forums/c32-amg-c...s-problem.html
Here is the quote with the part #'s
Last edited by loudandheard; Feb 10, 2010 at 10:20 PM.
Last edited by gt4awd; Feb 10, 2010 at 03:20 PM.
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Last edited by gt4awd; Feb 10, 2010 at 04:11 PM.
I was due for an oil change, so I drained all the oil before doing the job. I didn't want to have to deal with more oil leaking.
Make sure to remove the engine cover and the air boxes, makes getting at that last bolt much easier. I had my belt removed as well, because mine slipped off because of the oil that had come out. I also took off the guide pulley and the metal hoses. I'm sure you don't have to do that but it gives you the room to slip an extension all the way in to the last corner bolt.
Once you have every thing off, you need to take off the hoses that run to the oil cooler. One of the hoses, I can't recall which, will leak a lot of coolant, so it will be smart to get some thing to plug up the hole. I had a difficult time getting the hoses off because they seemed to be cooked on to the oil cooler, but with enough movement I was able to get them off. The easiest way to tackle those clamps that keep the hoses on is to use a set of pliers and work them off. I think I moved them down on the pipe so as not to lose them.
Once you have the hoses off, all you have to do is take off the bolts, which is easier said then done. There are four bolts total and it's in the shape of a square, with a bolt being on each corner. With a universal swivel adapter and or an extension will allow you to get the first three off. That last one will require that you have taken off the belt and the guide pulley so that you can use an extension and a universal swivel to get to that last bolt. I had to do it by touch, getting the torx socket with the extension on it first.
After you have the bolts off, the cooler will require a bit of pressure or force to come loose. I was a bit scared to use a screw driver to pop it off, but I was able to do it with out any damage. The gaskets will be in plain sight and you will need some thing small and sharp to get them out. Took a while, but finally did it. All you have to do is reinstall the new gaskets, they should just push in. May require a bit of force, but they will fit. I bought a product that acts as a seal because I was scared that it may still leak. I used a bit on both gaskets running a bead on the outer edges of the gaskets, but I wasn't able to get it on the bottom one as good as I wanted too.
Putting the oil cooler back on is much easier with an extra set of hands. I tried to evenly tighten the bolts as best as possible as to prevent any further leaks. Once I was able to get every thing put back together, I ran the engine and used a white napkins to go over the edges to see if it continued to leak. I saw that it leaked a tiny bit, but it could have been residual oil that stayed around the unit, but I made sure to clean every thing. So I did find a bit of a tiny leak, but I kept it going and tightened the bolts a bit more and it stopped leaking. So far so good.
I thought that the job was going to take me a couple of hours at most, but going back and forth trying to figure out what tool I needed to get some of those bolts off. Cleaning the engine of oil also took me a while. Then reinstalling every thing was next. I started doing the job in my driveway and that was the worst idea because it was December. The wind started picking up and it started to get even colder. It was so cold I was going out for 15 minutes at a time and then it got dark. It would be smarter to do it in a warm and well lit garage.
This job was a pain in the *** to do, but it could have been due to the fact that the conditions I did this job in were less than good, lol.

Edit: Also to note, the cooler didn't leak as the vehicle sat over night. Previously I would find a puddle of oil on the belt, and several drops of oil below the vehicle...
Last edited by gt4awd; Feb 11, 2010 at 01:19 PM.
Let's hope that will cure the problem. Mine had leaked so much my belt came off, luckily I was in my driveway warming up my car when it happened. Cleaning up all that oil was a pain and I still have some places where I couldn't clean the oil, but I did manage to do a pretty good job.
If you decided to do the job feel free to pm for my number and I'll see if I can guide you if you get stuck.
I think every one should check if they have loose bolts on their oil cooler and tighten them before they start getting an oil leak.
Last edited by loudandheard; Feb 11, 2010 at 01:54 PM.
Last edited by gt4awd; Feb 11, 2010 at 02:08 PM.
Make sure to start from the top and work your way to the bottom. I was cleaning every where and kept having to clean the bottom. I took off the the under covers of the car so that the liquid would drain. It was a tight spot to get to and I had more oil then what I thought. I think I was cleaning up build up from a previous leak. I remember having few other seals that were replaced when the car was under warranty.
Last edited by gt4awd; Feb 13, 2010 at 01:59 AM.

After warranty, I was able to find various DIY instructions on how to fix the various problems I've had with my car. I feel like that if there's a problem with your car, some one has already gone through it and has already written some thing up. I've taken care of the CPS, brakes, oil changes, super charger bearing, door lock actuator, oil cooler, spark plugs and wires, and installed OEM xenons. I've even put in my own after market radio, amplifier, and speakers. So don't feel that you are alone in the problems that you have, we all have had one problem or another.
Our cars are a blast to drive and the problems that we fix on our own only allow us to appreciate our cars that much more when they work.
I've already done the fix, but I think you said yours was on the front driver side door. Take in mind that you can't manually lock the door from the inside. You have to either use the alarm or lock it with your key.
I had done the repair for the door lock in my rear passenger side door and I had finally got every thing fixed after a couple of days. Turned out I didn't have all the instructions on how to do it or the all the tools. I decided to replace all the speakers at the same time and when I was done putting all the door panels on, I couldn't lock the door.
I was so upset that another door had the same problem after fixing that last lock, but it just turned out that you can't lock that door manually.
I checked out the front door and it looks a bit more involved than the rear door, but it's very possible to do on your own.

I need to pop the hood, and check if the cooler leaked any after sitting two days...


