C63 AMG (W204) 2008 - 2015
Sponsored by:
Sponsored by:

390 mm black series rotor conversion

Old Jan 10, 2021 | 11:10 PM
  #51  
hachiroku's Avatar
SPONSOR
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2014
Posts: 3,647
Likes: 818
From: Worldwide
2007 Mercedes E63 AMG
there is one on ebay for 225 with a very very used tire.
__________________
-BARRY

​​​Follow us on instagram @eightysixtuned
https://www.eightysixtuned.com
Reply
Old Jan 10, 2021 | 11:30 PM
  #52  
MBNRG's Avatar
Super Member
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Jul 2014
Posts: 808
Likes: 281
.
Originally Posted by sventastic82
Thanks! I was not aware of that the BS had a spare wheel. But damn they are going $600. I thought they took it away for weight reduction.
The Part Number for Black Series Spare Wheel should be: 2124004200
Dimensions: 6.5B X 19 H2 ET14

Cheaper options exist on Ebay, etc.

Part # was given to me by Tracy via her EPC access (legendary online MB Parts guru who's helped source other esoteric MB parts).
I had asked a few BS owners about their exact Spare Wheel part number, but other than 1 confirming they had a spare wheel, they never got back to me re: Part #.

Would greatly appreciate if any W204 Black Series owners could chime in here; TIA.
Reply
Old Jan 11, 2021 | 06:25 PM
  #53  
The Machinist's Avatar
Senior Member
 
Joined: Jul 2020
Posts: 363
Likes: 251
From: OBX NC
11’ C63 AMG; D2 Audi A8; 15’ Golf TDi; 97’ F350PSD; B6 Audi S4; D1 Audi V8; A2 VW GTi
Originally Posted by Diabolis
I would be very interested in this if larger front rotors can be made to fit under 18" wheels (which I use in the winter) and would also prefer for track applications seeing as most "regulation" slicks are 18".

I have a very similar setup to your Wilwood / Audi application on my C5Z track rat using Wilwood calipers made to fit over OEM sized rotors using a custom caliper bracket. The application was different in that I was trying to get the widest choice for 20mm thick race pads in standard race caliper shapes (either 7420 or 8350), which the Willwoods accept. The 7420 pad leaves the same unswept ring on the rotor toward the hub (it's a 43mm depth) whereas the 8350 is 50mm deep and sweeps the entire rotor ring area, but that doesn't affect the braking performance. What I did notice was that using one-piece steel rotors would simply overheat to the point where they were unable to cool off and furthermore melted(!) aluminum lug nuts to the wheel studs, whereas neither I nor my wife (who is actually harder on the brakes than I am ) have been able to ever get any kind of brake fade with two-piece rotors on a track that is VERY demanding on the brakes (repeated and sustained brake applications from 240 km/h to 100 km/h speeds). Any idea if those 380mm rotors are one piece or two piece?

I have Ferodo DS2500 in the wilwoods on the Audi. Love that compound.

According to the print that he posted, those 380s are two piece.
Reply
Old Jan 11, 2021 | 06:29 PM
  #54  
The Machinist's Avatar
Senior Member
 
Joined: Jul 2020
Posts: 363
Likes: 251
From: OBX NC
11’ C63 AMG; D2 Audi A8; 15’ Golf TDi; 97’ F350PSD; B6 Audi S4; D1 Audi V8; A2 VW GTi
A day late to the show I guess.

I think my plan is to get the 380s and make some spacers for my caliper brackets.
Reply
Old Jan 12, 2021 | 06:09 PM
  #55  
hachiroku's Avatar
SPONSOR
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2014
Posts: 3,647
Likes: 818
From: Worldwide
2007 Mercedes E63 AMG
love my Ferodo DS2500's on my Audi A4. waiting to do a 390mm brake upgrade before using my DS2500's on my E63. they're the best street/sport/light track pad on the planet.
__________________
-BARRY

​​​Follow us on instagram @eightysixtuned
https://www.eightysixtuned.com
Reply
Old Jan 15, 2021 | 08:08 PM
  #56  
Diabolis's Avatar
MBWorld Fanatic!
 
Joined: Jan 2013
Posts: 3,745
Likes: 811
From: The Great White North
W204 C63 Coupe, W166 ML350 BlueTEC, 928GT, Taycan GTS Sport Turismo, C5 Z06 & IS300 race cars
Yes, the DS2500s are great all-around sport pads. I also use them on my 928GT.
Reply
Old Jan 15, 2021 | 08:44 PM
  #57  
Diabolis's Avatar
MBWorld Fanatic!
 
Joined: Jan 2013
Posts: 3,745
Likes: 811
From: The Great White North
W204 C63 Coupe, W166 ML350 BlueTEC, 928GT, Taycan GTS Sport Turismo, C5 Z06 & IS300 race cars
Originally Posted by The Machinist
A day late to the show I guess.

I think my plan is to get the 380s and make some spacers for my caliper brackets.
So - you'd use spacers for this application to reposition the caliper both radially and laterally with the existing caliper bracket? Wouldn't that considerably increase the forces that the new (longer) bolts would be subjected to?

We used various spacers for testing purposes to get the Wilwoods to sit where we needed them, but once they were centered properly, we had a bunch of custom caliper brackets made from 7075 Aluminum. They get replaced once every couple of years when the calipers get rebuilt just to be on the safe side (fatigue and all).
Reply
Old Jan 16, 2021 | 05:18 PM
  #58  
The Machinist's Avatar
Senior Member
 
Joined: Jul 2020
Posts: 363
Likes: 251
From: OBX NC
11’ C63 AMG; D2 Audi A8; 15’ Golf TDi; 97’ F350PSD; B6 Audi S4; D1 Audi V8; A2 VW GTi
Originally Posted by Diabolis
So - you'd use spacers for this application to reposition the caliper both radially and laterally with the existing caliper bracket? Wouldn't that considerably increase the forces that the new (longer) bolts would be subjected to?

We used various spacers for testing purposes to get the Wilwoods to sit where we needed them, but once they were centered properly, we had a bunch of custom caliper brackets made from 7075 Aluminum. They get replaced once every couple of years when the calipers get rebuilt just to be on the safe side (fatigue and all).

I would, yes.

With proper ARP hardware which is massively overkill, and having been properly torqued to the ARP spec with moly lube I wouldnt hesitate.

I don’t know what the diameter or pitch of the factory bolt is, and if someone can tell me, I’ll happily calculate the clamping force on the spacers at the ARP torque specs. It is likely many many times the weight of the entire car PER BOLT. So when properly torqued, there is basically no shear force on the bolt. Only tensile. All of the shear is dealt with by the spacers/etc...


I honestly wouldn’t use aluminum if you’re concerned with fatigue. I would seriously consider upgrading to 300M. It is considerably heavier than aluminum but on a small part like a caliper bracket it’s a small price to pay.
Reply
MB World Stories

The Best of Mercedes & AMG

story-0

New Electric Mercedes-AMG GT 4-Door Coupe Unveiled: 10 Things You Need to Know

 Verdad Gallardo
story-1

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

 Verdad Gallardo
story-2

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-3

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-4

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-5

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-6

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-7

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-8

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-9

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
Old Jan 16, 2021 | 06:12 PM
  #59  
BLKROKT's Avatar
MBWorld Fanatic!
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2008
Posts: 8,074
Likes: 2,867
From: Los Angeles
2012 P31 C63 Coupe Trackrat, 2019 GLE63S Coupe Beast
Originally Posted by The Machinist
I don’t know what the diameter or pitch of the factory bolt is, and if someone can tell me
It’s an M12 fine pitch (12x1.5). There’s some info here on the exact spacer and bolt measurements if it helps https://mbworld.org/forums/c63-amg-w...ml#post7838763

I eventually put a YFS Grade 12.9 70mm length bolt there, which fit perfectly.
Reply
Old Jan 16, 2021 | 08:56 PM
  #60  
The Machinist's Avatar
Senior Member
 
Joined: Jul 2020
Posts: 363
Likes: 251
From: OBX NC
11’ C63 AMG; D2 Audi A8; 15’ Golf TDi; 97’ F350PSD; B6 Audi S4; D1 Audi V8; A2 VW GTi
Originally Posted by BLKROKT
It’s an M12 fine pitch (12x1.5). There’s some info here on the exact spacer and bolt measurements if it helps https://mbworld.org/forums/c63-amg-w...ml#post7838763

I eventually put a YFS Grade 12.9 70mm length bolt there, which fit perfectly.

Er mah Gherd!!!

I just went down the ARP rabbit hole, and got lost in the engineering handbook for fasteners.

The simple answer is that clamping force of a properly torqued fastener = cross sectional stress area times the rating.

ARP rates their 8740 alloy at 200k pissys.

12x1.5 fasteners have a cross sectional area of 88mm2.

After the conversion circle jerk is shaken out, each fastener from ARP is rated to just over 27,000 pounds, Or just over 13 tons clamping force.

Reply
Old Jan 16, 2021 | 09:48 PM
  #61  
go team's Avatar
Senior Member
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Jul 2017
Posts: 486
Likes: 125
2012 C63, GL63, 1989 300CE
Originally Posted by The Machinist
Er mah Gherd!!!

I just went down the ARP rabbit hole, and got lost in the engineering handbook for fasteners.

The simple answer is that clamping force of a properly torqued fastener = cross sectional stress area times the rating.

ARP rates their 8740 alloy at 200k pissys.

12x1.5 fasteners have a cross sectional area of 88mm2.

After the conversion circle jerk is shaken out, each fastener from ARP is rated to just over 27,000 pounds, Or just over 13 tons clamping force.
I believe it.
Reply
Old Jan 17, 2021 | 06:33 AM
  #62  
DRBC43AMG's Avatar
MBWorld Fanatic!
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2010
Posts: 5,892
Likes: 324
From: Land of mountains, cheese, chocolate and watches
12' W204 C63 AMG coupe "T-Rex", 12' W451 Smart Fortwo Pulse (99' W202 C43 AMG + Ultima Can-Am sold)
Originally Posted by The Machinist
Er mah Gherd!!!

I just went down the ARP rabbit hole, and got lost in the engineering handbook for fasteners.

The simple answer is that clamping force of a properly torqued fastener = cross sectional stress area times the rating.

ARP rates their 8740 alloy at 200k pissys.

12x1.5 fasteners have a cross sectional area of 88mm2.

After the conversion circle jerk is shaken out, each fastener from ARP is rated to just over 27,000 pounds, Or just over 13 tons clamping force.
Looks like a language that Google translates can't figure out apart from the "13 tons clamping force"
Reply
Old Feb 20, 2021 | 01:27 PM
  #63  
Kriston's Avatar
Thread Starter
MBWorld Fanatic!
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jan 2010
Posts: 2,276
Likes: 409
C63 AMG
Hey guys just wanted to verify fitment before I pull the trigger on an OEM 09 SL63 rotor set for the front. Part number below. I know they are 390mm but unsure of thickness



Reply
Old Feb 20, 2021 | 02:26 PM
  #64  
cm60k's Avatar
MBWorld Fanatic!
15 Year Member
Photogenic
Photoriffic
Shutterbug
 
Joined: Aug 2006
Posts: 7,053
Likes: 398
From: A.D., U.A.E
2000 (W202 C200) & 2000 (W202 C55)
They are (36mm) thickness, and fits all 63's, including BS with (390mm) calipers..

-;-ZAYED-;-
Reply
Old Feb 20, 2021 | 03:06 PM
  #65  
Diabolis's Avatar
MBWorld Fanatic!
 
Joined: Jan 2013
Posts: 3,745
Likes: 811
From: The Great White North
W204 C63 Coupe, W166 ML350 BlueTEC, 928GT, Taycan GTS Sport Turismo, C5 Z06 & IS300 race cars
Yup - that's a 390 x 36 mm rotor used on the front of several x63 and AMG GT cars, including the C63 BS.
Reply
Old Feb 20, 2021 | 03:12 PM
  #66  
Kriston's Avatar
Thread Starter
MBWorld Fanatic!
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jan 2010
Posts: 2,276
Likes: 409
C63 AMG
thank you! So these will work on the c63 with calliper adapters.

Originally Posted by cm60k
They are (36mm) thickness, and fits all 63's, including BS with (390mm) calipers..

-;-ZAYED-;-
Reply
Old Feb 20, 2021 | 03:13 PM
  #67  
Kriston's Avatar
Thread Starter
MBWorld Fanatic!
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jan 2010
Posts: 2,276
Likes: 409
C63 AMG
thank you champ,

my neighbour actually had a brand new pair for his 09 sl63. Practically gave them to me. happy they will work.

Originally Posted by Diabolis
Yup - that's a 390 x 36 mm rotor used on the front of several x63 and AMG GT cars, including the C63 BS.
Reply
Old Feb 20, 2021 | 04:33 PM
  #68  
Dr.Speedfellow's Avatar
Member
 
Joined: Nov 2020
Posts: 235
Likes: 56
W204 c63
Please help me verify:
between this and the other big brake threads, to do front and rear brake upgrade to fit my stock 507 19" wheels as well as my aftermarket 19" track wheels would take;

-The 390mm front rotors from fcp or mercedes A2304211212, or RB rotors

-the ebay front caliper brackets linked by MBNRG to get the stock 507 wheels to work
https://www.ebay.com/itm/MercedesBenz-AMG-C63-W204-390mm-Brake-Bracket-upgrade-C63-Black-Series-/324435447162?_trksid=p2349624.m46890.l49292

- 4 of the YFS Grade 12.9 70mm length bolts referenced by BLKROKT for front caliper brackets, is there any mercedes part number or link to the exact bolts needed?

-the 360mm rear rotors (mercedes or RB), can someone help.with mercedes part number to compare with RB rotor cost?

-rear Caliper - Mercedes-Benz (212-423-68-98)

-rear Caliper - Mercedes-Benz (212-423-69-98)

-and the rear calipers will mount up with my stock 507 hardware with no extra brackets or longer bolts?

Thanks for the help


Last edited by Dr.Speedfellow; Feb 20, 2021 at 04:46 PM.
Reply
Old Feb 20, 2021 | 05:01 PM
  #69  
Diabolis's Avatar
MBWorld Fanatic!
 
Joined: Jan 2013
Posts: 3,745
Likes: 811
From: The Great White North
W204 C63 Coupe, W166 ML350 BlueTEC, 928GT, Taycan GTS Sport Turismo, C5 Z06 & IS300 race cars
Originally Posted by Dr.Speedfellow
Please help me verify:
between this and the other big brake threads, to do front and rear brake upgrade to fit my stock 507 19" wheels as well as my aftermarket 19" track wheels would take;

-The 390mm front rotors from fcp or mercedes or RacingBrake A2304211212

-the ebay front caliper brackets linked by MBNRG to get the stock 507 wheels to work
https://www.ebay.com/itm/MercedesBen....m46890.l49292

- 4 of the YFS Grade 12.9 70mm length bolts referenced by BLKROKT for front caliper brackets

-the 360mm rear rotors

-rear Caliper - Mercedes-Benz (212-423-68-98)

-rear Caliper - Mercedes-Benz (212-423-69-98)

-and the rear calipers will mount up with my stock 507 hardware with no extra brackets or longer bolts?

Thanks for the help
I don't know if you already have some of the parts or can get some of the more expensive pieces (like the rotors Kris got) at a good price, but if you don't and are looking at replacing EVERYTHING in your list at what they go for from the usual sources, I suspect that you'd be much better off going with an aftermarket BBK setup from Brembo, Wilwood or the like. It would also be cheaper in the long run when the time to replace pads and rotor rings comes, and you'd have a much better choice of brake pad compounds.
Reply
Old Feb 20, 2021 | 05:29 PM
  #70  
cm60k's Avatar
MBWorld Fanatic!
15 Year Member
Photogenic
Photoriffic
Shutterbug
 
Joined: Aug 2006
Posts: 7,053
Likes: 398
From: A.D., U.A.E
2000 (W202 C200) & 2000 (W202 C55)
Originally Posted by Kriston
thank you! So these will work on the c63 with calliper adapters.
No bro.,

will have to get or customize (390mm) adapters,,

or even put spacers in your adapters to spaced them (30mm)..!

-;;-ZAYED-;-
Reply
Old Feb 20, 2021 | 05:59 PM
  #71  
deadlyvt's Avatar
MBWorld Fanatic!
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2009
Posts: 1,372
Likes: 412
2010 C63 AMG
I think Kriston is correct. They are standard spec 390 mm rotors and the same hats as the bs but with an adapter for the caliper.
Reply
Old Feb 20, 2021 | 05:59 PM
  #72  
Dr.Speedfellow's Avatar
Member
 
Joined: Nov 2020
Posts: 235
Likes: 56
W204 c63
Originally Posted by Diabolis
I don't know if you already have some of the parts or can get some of the more expensive pieces (like the rotors Kris got) at a good price, but if you don't and are looking at replacing EVERYTHING in your list at what they go for from the usual sources, I suspect that you'd be much better off going with an aftermarket BBK setup from Brembo, Wilwood or the like. It would also be cheaper in the long run when the time to replace pads and rotor rings comes, and you'd have a much better choice of brake pad compounds.
Thanks. I looked at the RB kit with front and rears. I was trying to retain use of my stock 507 wheels for the street. So would it be as simple as swapping the ebay front caliper brackets MBNRG posted into the RB kit instead of the RB brackets?
when I looked at Brembo GT kit for c63 just the rears were $3500+ with 345mm rotors

I have not bought anything yet, just planning for the future

Last edited by Dr.Speedfellow; Feb 20, 2021 at 06:04 PM.
Reply
Old Feb 20, 2021 | 07:05 PM
  #73  
Kriston's Avatar
Thread Starter
MBWorld Fanatic!
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jan 2010
Posts: 2,276
Likes: 409
C63 AMG
Lol I went to buy the European adapter for 195 euro and their Gone.

Are the $350 eBay adapters the only ones available?

feel like I’m getting taken to the dryers paying almost $400 usd for 2 caliper adapters.
Reply
Old Feb 20, 2021 | 08:57 PM
  #74  
BLKROKT's Avatar
MBWorld Fanatic!
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2008
Posts: 8,074
Likes: 2,867
From: Los Angeles
2012 P31 C63 Coupe Trackrat, 2019 GLE63S Coupe Beast
If I had to do it all over again, like Doug suggested I would have done Wilwood or AP Racing. RB pioneered the direct bolt on BBK for our cars and for that I’ll always be thankful. The rotors last a very long time, and they’ve done some other cool stuff like fabbing up those great brackets and the stainless pistons. They’re no doubt innovative. However I’m no longer very comfortable with the material quality, proprietary hat/ring design, or the customer support. If I hadn’t just put on new RB front rings, I’d be building up a different setup from scratch. Which I will eventually do anyway, maybe sooner rather than later...

I used BoltDepot.com for those YFS caliper bolts. Have been happy with all the hardware bought there.

Last edited by BLKROKT; Feb 20, 2021 at 10:11 PM.
Reply
Old Feb 20, 2021 | 10:21 PM
  #75  
Kriston's Avatar
Thread Starter
MBWorld Fanatic!
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jan 2010
Posts: 2,276
Likes: 409
C63 AMG
im in the same situation, have the RB 2 piece setup. But their replacement rings cost more than the entire brembo 2 piece rotor.

Their customer service is lacking for sure.

I messaged epytec Germany to see if they still were making the c63 brackets. I may be able to get them
Copied once I have a set in my hands.



Originally Posted by BLKROKT
If I had to do it all over again, like Doug suggested I would have done Wilwood or AP Racing. RB pioneered the direct bolt on BBK for our cars and for that I’ll always be thankful. The rotors last a very long time, and they’ve done some other cool stuff like fabbing up those great brackets and the stainless pistons. They’re no doubt innovative. However I’m no longer very comfortable with the material quality, proprietary hat/ring design, or the customer support. If I hadn’t just put on new RB front rings, I’d be building up a different setup from scratch. Which I will eventually do anyway, maybe sooner rather than later...

I used BoltDepot.com for those YFS caliper bolts. Have been happy with all the hardware bought there.
Reply

Thread Tools
Search this Thread
Rate This Thread
Rate This Thread:
You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 11:40 AM.

story-0
New Electric Mercedes-AMG GT 4-Door Coupe Unveiled: 10 Things You Need to Know

Slideshow: Mercedes-AMG's new electric GT 4-Door Coupe trades combustion for software, synthetic noise, and more than 1,100 horsepower.

By Verdad Gallardo | 2026-05-20 20:08:15


VIEW MORE
story-1
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-2
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-3
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-4
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-5
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-6
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-7
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-8
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-9
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE