---> CALI's hands-on ... STABLE CHASSIS VOLTAGE !!!




TXV is what controls liquid R134A to become gas state R134A.
Low R134A fill level can cause hissing sound too, big leak can cause that sound too.
R134A has a smell, its like hospital smell . Sorry I can't attach a SMELL here

"faint, sweetish, ethereal odor. Some sources describe it as having a "sweet chloroform" smell."
If indeed there is a leak at the EVAP ( common ), you would probably smell the R134A.
https://timsquality.com/why-is-my-ca...hissing-noise/
Depending on where the leak is at the EVAP, if indeed leaking, you probably won't see any trace of oil as the leak out is R134A is gas state with very little compressor oil.
EVAP leak is expensive affair. The whole dashboard has to come out.
Go to a good HVAC workshop, which has refrigerant sensor ( for contamination ) , do RRR first to get the weight of the R134A fill correct.
Later use their analog pressure gauge HP side and compare it to MB own pressure gauge which is HP side, which would read different only 2-3 PSI.
LP = Low Pressure, blue color connector, small fitting on the car.
HP = red color connector, High pressure.Big fitting on the car.
Better, if they have and use the inspection sight glass to see compressor oil + liquid R134A color and state.
R134A is colorless. The ND-8 Denso PAG compressor oil is near colorless. There is no UV dye on new car. So you get like above, super clear liquid R134A with also clear compressor oil.
This is compressor oil starting to turn yellowish due to heat and age. The greenish hue is not UV dye, there is no UV dye. This is my E400 in April 2023.
.
.
Below, compressor oil color
Compressor oil
If the color is not clear and rather dark going to black, good bye compressor and the entire HVAC system of your car...yes 100% gone.
All hoses, hose with built-in heat exchanger, condenser, TXV and evap and compressor everything must be replaced new. You can't fush the microchannel type heat exchanger we use today.
I hope yours is only the compressor control valve
.
Last edited by S-Prihadi; May 9, 2025 at 12:39 AM.
Whether it is a bad valve core or the whole things needs to come out, right now we are just guessing. The colder air right after turning off the A/C is still a mystery.
TXV is what controls liquid R134A to become gas state R134A.
Low R134A fill level can cause hissing sound too, big leak can cause that sound too.
R134A has a smell, its like hospital smell . Sorry I can't attach a SMELL here

"faint, sweetish, ethereal odor. Some sources describe it as having a "sweet chloroform" smell."
If indeed there is a leak at the EVAP ( common ), you would probably smell the R134A.
https://timsquality.com/why-is-my-ca...hissing-noise/
Depending on where the leak is at the EVAP, if indeed leaking, you probably won't see any trace of oil as the leak out is R134A is gas state with very little compressor oil.
EVAP leak is expensive affair. The whole dashboard has to come out.
Go to a good HVAC workshop, which has refrigerant sensor ( for contamination ) , do RRR first to get the weight of the R134A fill correct.
Later use their analog pressure gauge HP side and compare it to MB own pressure gauge which is HP side, which would read different only 2-3 PSI.
LP = Low Pressure, blue color connector, small fitting on the car.
HP = red color connector, High pressure.Big fitting on the car.
Better, if they have and use the inspection sight glass to see compressor oil + liquid R134A color and state.
https://cimg0.ibsrv.net/gimg/www.mbw...203d4183c6.jpg
R134A is colorless. The ND-8 Denso PAG compressor oil is near colorless. There is no UV dye on new car. So you get like above, super clear liquid R134A with also clear compressor oil.
This is compressor oil starting to turn yellowish due to heat and age. The greenish hue is not UV dye, there is no UV dye. This is my E400 in April 2023.
https://cimg0.ibsrv.net/gimg/www.mbw...8916058ec4.jpg
.
https://cimg1.ibsrv.net/gimg/www.mbw...dd229e8940.jpg
.
Below, compressor oil color
https://cimg2.ibsrv.net/gimg/www.mbw...0e583926a3.jpg
Compressor oil
https://cimg3.ibsrv.net/gimg/www.mbw...8e91bd1c6a.jpg
If the color is not clear and rather dark going to black, good bye compressor and the entire HVAC system of your car...yes 100% gone.
All hoses, hose with built-in heat exchanger, condenser, TXV and evap and compressor everything must be replaced new. You can't fush the microchannel type heat exchanger we use today.
I hope yours is only the compressor control valve
.
Whether it is a bad valve core or the whole things needs to come out, right now we are just guessing. The colder air right after turning off the A/C is still a mystery.
Yes this is very strange, probably another valve is also messed up and it is opening when it meant to be closing.
Last edited by W205C43PFL; May 9, 2025 at 09:53 AM. Reason: May day! Mayday?
The Best of Mercedes & AMG




But it is my habit I kill the AC compressor first , that A/C button, set to maximum blower speed to dry the evap from condensation, and then I press OFF.
So next operation when I turned ON AC using blower speed flat button, I must press A/C ( compressor ) again to activate compressor too.
https://paultan.org/2014/02/18/w212-...ew/merce40046/

.




But my RRR is not Recover-Recycle-Recharge, it is Recover-Replace R134a with virgin one as the recharge. No such thing as RECYCLE.
After recover it is always the vacuuming, and I do a long 12+ hours to really dry the system.
Here is much clearer R134A in liquid form, because of the deep vacuuming process, the compressor oil is still yellowish.
Compressor oil
Left, 21st april is before 1st time RRR. This was MB Indonesia crappy work in 2014 when they assembled the car. Right side is after first RRR of 21st April and I inspected it on 6th June.
7th June, I tried to "clean" the oil using filter drier and I took out some compressor oil too.
Result
8th June, I recover/suck out my 3 months old R134A of first RRR.
9th June I added new compressor oil, matching the same amount of oil I sucked out. Only 10 grams of oil. Total oil in system is supposedly 120 ml.
This oil is like 1 gram per 1 milliliter, heavy like water.
This is 10 grams or milliliters of ND-8 Denso
.
.
I vacuum dry the compressor oil first. See the value 60 microns and the high peak ( moisture explosion ) 100+ microns.
1 Atmosphere at sea level is 14.7 PSI or 29.9213 inch of mercury or 760 millimeters or 760,000 microns.
So 60 microns is super dry and you can't even us analog gauge to measure 1,000 microns which is crazy wet for HVAC system.
1 inch hg is 25,400 microns
0.001 inch hg is 25.4 microns.
0.010 inch hg is 250.4 microns
0.050 inch hg is 1,202 microns
0.100 inch hg us 2,504 microns <<< you can't even see analog gauge 0.1 inch hg resolution
Clean clean clean.....I am so happy.
No more yellowish oil and now super clear R134A.
Soonest next year I will do RRR again, and replace refrigerant drier and 3 HVAC hoses and all o-rings at EVAP ( 4pcs ) and o-rings at compressor which is already
at the new hoses. The only hose set I do not replace is the one with internal heat exchanger IHX. The IHX hose set ( LP and HP ) is not at HOT ZONE true engine bay, it is behind fake firewall.
3 hoses new and refrigerant drier will allow me to replace approx 60 milliliters of compressor oil, out of the 120 ml.
Thus I have the chance to renew my compressor oil too.

Doing this I hope to never ever have to replace my EVAP dues to compressor black death. I do not ever want my entire dashboard be removed !!!
I can track per 2 years my compressor wear and tear and can replace it when it is "weak" but not total loss yet.
.
But it is my habit I kill the AC compressor first , that A/C button, set to maximum blower speed to dry the evap from condensation, and then I press OFF.
So next operation when I turned ON AC using blower speed flat button, I must press A/C ( compressor ) again to activate compressor too.
https://paultan.org/2014/02/18/w212-...ew/merce40046/
https://paultan.org/image/2013/12/Me...46-850x566.jpg
.
But my RRR is not Recover-Recycle-Recharge, it is Recover-Replace R134a with virgin one as the recharge. No such thing as RECYCLE.
After recover it is always the vacuuming, and I do a long 12+ hours to really dry the system.
Here is much clearer R134A in liquid form, because of the deep vacuuming process, the compressor oil is still yellowish.
https://cimg2.ibsrv.net/gimg/www.mbw...6c80bcee8a.jpg
Compressor oil
https://cimg5.ibsrv.net/gimg/www.mbw...49bfe7c641.jpg
Left, 21st april is before 1st time RRR. This was MB Indonesia crappy work in 2014 when they assembled the car. Right side is after first RRR of 21st April and I inspected it on 6th June.
https://cimg0.ibsrv.net/gimg/www.mbw...6b91802f44.jpg
7th June, I tried to "clean" the oil using filter drier and I took out some compressor oil too.
https://cimg1.ibsrv.net/gimg/www.mbw...0bbcfd8654.jpg
Result
https://cimg3.ibsrv.net/gimg/www.mbw...257f63e384.jpg
8th June, I recover/suck out my 3 months old R134A of first RRR.
https://cimg6.ibsrv.net/gimg/www.mbw...4977cb8b17.jpg
9th June I added new compressor oil, matching the same amount of oil I sucked out. Only 10 grams of oil. Total oil in system is supposedly 120 ml.
This oil is like 1 gram per 1 milliliter, heavy like water.
This is 10 grams or milliliters of ND-8 Denso
https://cimg8.ibsrv.net/gimg/www.mbw...912f4454e5.jpg
.
https://cimg1.ibsrv.net/gimg/www.mbw...bbd2f31b8b.jpg
.
https://cimg0.ibsrv.net/gimg/www.mbw...0163c3d2e9.jpg
I vacuum dry the compressor oil first. See the value 60 microns and the high peak ( moisture explosion ) 100+ microns.
https://cimg6.ibsrv.net/gimg/www.mbw...6c92b498a8.jpg
1 Atmosphere at sea level is 14.7 PSI or 29.9213 inch of mercury or 760 millimeters or 760,000 microns.
So 60 microns is super dry and you can't even us analog gauge to measure 1,000 microns which is crazy wet for HVAC system.
1 inch hg is 25,400 microns
0.001 inch hg is 25.4 microns.
0.010 inch hg is 250.4 microns
0.050 inch hg is 1,202 microns
0.100 inch hg us 2,504 microns <<< you can't even see analog gauge 0.1 inch hg resolution
Clean clean clean.....I am so happy.
No more yellowish oil and now super clear R134A.
https://cimg0.ibsrv.net/gimg/www.mbw...8059bed8fc.jpg
Soonest next year I will do RRR again, and replace refrigerant drier and 3 HVAC hoses and all o-rings at EVAP ( 4pcs ) and o-rings at compressor which is already
at the new hoses. The only hose set I do not replace is the one with internal heat exchanger IHX. The IHX hose set ( LP and HP ) is not at HOT ZONE true engine bay, it is behind fake firewall.
3 hoses new and refrigerant drier will allow me to replace approx 60 milliliters of compressor oil, out of the 120 ml.
Thus I have the chance to renew my compressor oil too.

Doing this I hope to never ever have to replace my EVAP dues to compressor black death. I do not ever want my entire dashboard be removed !!!
I can track per 2 years my compressor wear and tear and can replace it when it is "weak" but not total loss yet.
.
Last edited by JettaRed; May 9, 2025 at 02:38 PM.
https://cimg5.ibsrv.net/gimg/www.mbw...edf73ead03.png




These variable compressors do not "short cycle" on/off, they are constantly variable. This help preserve the serpentine from surges.
Your compressor appears stuck pumping neutral pressure as witness by AAC asking 100% on a near 100psi charge without changes.

Older "non-PWM compressors" did "short cycle" on low charge pressure.
Compressor pumps down suction side until it runs into low pressure them is forced to stop.
Last edited by CaliBenzDriver; May 9, 2025 at 04:21 PM.




got an idea $$$$....
These variable compressors do not "short cycle" on/off, they are constantly variable. This help preserve the serpentine from surges.
Your compressor appears stuck pumping neutral pressure as witness by AAC asking 100% on a near 100psi charge without changes.

Older "non-PWM compressors" did "short cycle" on low charge pressure.
Compressor pumps down suction side until it runs into low pressure them is forced to stop.




That's not what you're here for....
> TESTING PLAN B ?!?!?
PWM valve is stuck, the refrigerant circuit needs to be opened for service... $$$$
-- How about give valve multiple quick shots of 12VDC to jerk it unstuck ?
I don't think it tolerates non-stop 12VDC but pulses of it okay.
-- Leave AAC disconnected out of PWM during procedure (Reset fault afterwards).
-- DO MATCH DIODE POLARITY SO YOU DONT BLOW UP DIODE WITH DC. (Keep diode reverse polarised do it does NOT conduct your DC pulses)
Nothing to loose, its bad already!
80% chance to save $1500
compressor plate + control solenoid DO benefit from regular exercise

Last edited by CaliBenzDriver; May 9, 2025 at 04:44 PM.
That's not what you're here for....
> TESTING PLAN B ?!?!?
PWM valve is stuck, the refrigerant circuit needs to be opened for service... $$$$
-- How about give valve multiple quick shots of 12VDC to jerk it unstuck ?
I don't think it tolerates non-stop 12VDC but pulses of it okay.
-- Leave AAC disconnected out of PWM during procedure (Reset fault afterwards).
-- DO MATCH DIODE POLARITY SO YOU DONT BLOW UP DIODE WITH DC. (Keep diode reverse polarised do it does NOT conduct your DC pulses)
Nothing to loose, its bad already!
80% chance to save $1500
compressor plate + control solenoid DO benefit from regular exercise





To prevent the 5x LRA surge, simply install of "soft-starter" module (see YT).
Smart electronic starters preserve... :
- the contactor switch
- the start-run capacitor
- the compressor bearings
- the inflated electric bill
Short-cycling kills compressor by surging it to a sizzle.

Last edited by CaliBenzDriver; May 9, 2025 at 05:01 PM.




cold vs. hot.
no thermometer necessary.
Engine off:
1 - You zap the solenoid with specific polarity for 5mn
2 - replug the original connector.
3 - clear fault
4 - idle engine.
Cabin hot/cold?
Repeat zapping but with engine idling to allow easier plate motin.
To prevent the 5x LRA surge, simply install of "soft-starter" module (see YT).
Smart electronic starters preserve... :
- the contactor switch
- the start-run capacitor
- the compressor bearings
- the inflated electric bill
Short-cycling kills compressor by surging it to a sizzle.





